Back Plate Research Articles

Influence of staggered vane shunt plate on performance characteristics of reactor coolant pump

In order to explore the influence of the axial position of the shunt plate of staggered guide vane on reactor coolant pump(RCP), a mixed-flow RCP was taken as the model for numerical simulation. Based on the entropy production theory, the energy loss in the flow component under different flow conditions was analyzed, and the vortex core distribution in volute and the pressure pulsation at the hydrodynamic interface were studied. The results show the staggered guide vane reduces the head and efficiency slightly, the optimal scheme decreases by 0.9% and 0.6%. Placement of the shunt plate significantly influences entropy production within the guide vane and volute, especially when positioned near the front and back plates. When shunt plate is set centrally, the energy loss due to staggered guide vane is relatively smaller and closer to the original structure. The entropy production rate of guide vane inlet and shunt plate leading edge is higher, but with the increase of flow rate, the shunt plate leading edge is no longer the main location of energy dissipation. Middle placement of staggered guide vanes effectively reduces the outflow vortex band by Omega vortex analysis, and the amplitude of pressure pulsation at the interface decreases obviously.

Research on fatigue life of carbon fiber reinforced polymer strengthened single-sided butt welded joints utilizing resin pre-coating for strong adhesive bonding

Single-sided butt welding is a common connection method used in box beam structures such as excavator booms. Single-sided butt weld joints are prone to fatigue failure since the structures are subjected to cyclic loads over extended periods. The purpose of this study is to improve the fatigue performance of single-sided butt welded joints. Carbon fiber reinforced polymer (CFRP) strengthened single-sided butt welded joint specimens with permanent backing plates were prepared by pre-coating method, and constant-amplitude tension–tension fatigue tests were carried out on the specimens. The effects of welding groove parameters and CFRP reinforcement on fatigue life were studied. The test results show that the CFRP-strengthened specimens without blunt edges and with a groove angle of 40° show the highest average fatigue life. The single-sided bonding of 10 layers of CFRP sheets effectively inhibits the propagation of fatigue cracks and significantly improves the fatigue life of welded joints. In the CFRP/welded joint composite structure, the strain monitoring results show that the peak strain of the interface is the largest in the middle position, and the peak strain rises sharply in the rapid crack propagation stage, which indicates that the real-time interface strain peak can reflect the fatigue crack propagation. It provides an early warning method for real-time monitoring of fatigue life failure of welded structures in practical engineering.

Identification of Disc Cutter Wear via Operation Parameters Combined With Vibration Data: A Case Study

ABSTRACTThis paper proposed an approach to estimate disc cutter wear utilizing a combination of multiple operational parameters and vibration data collected during shield tunneling operations. The incorporation of vibration signals, notably those originating from acceleration sensors mounted on the back plate of the soil chamber, has markedly enhanced the accuracy of the model. Time‐frequency domain features were extracted through analysis methods such as Fast Fourier Transform (FFT), Short‐Time Fourier Transform (STFT), and Continuous Wavelet Transform (CWT). A predictive model utilizing vibration and shield operation parameters was developed using the XGBoost algorithm, and a deep GoogLeNet Convolutional Neural Network (CNN) was trained on time‐frequency graphs from the CWT. In addition, this study also investigated the impact of signal duration on wavelet image information and model accuracy. In the Huang‐Shang Intercity Railway Project, the approach effectively assessed disc cutter wear during tunneling operations and dynamically optimized the operational parameters of the shield tunnel machine through predictive analysis.

High thermohydraulic performance of solar air collector utilizing high turbulence deflectors and porous media

In this research investigation, high thermohydraulic performance of a solar air heater is obtained utilizing a deflector attached to the back plate and inserted porous media in the channel that generators high turbulence. The optimum values of the geometrical parameters such as fin pitch 0.02m≤P≤0.04m,fin height 0.005m≤H≤0.02m and channel porosity 80%≤ϕ≤100% and flow parameter, i.e., Reynolds number 2000≤Re≤11000 are obtained using numerical investigation. The obtained results present impressive facts through contours of velocity and temperature, and ensured the manifestation of high heat transfer to the flowing air in the investigated design. It is revealed that due to the use of deflectors, the bulk fluid got deflected towards the hot absorber plate, while the both deflector plus porous media in the channel causes high turbulence and consequently high thermal and thermohydraulic (THPP) performance is achieved. Numerical results presented interesting results of occurring the wavy flow inside the design of porous solar air heater with deflector. The THPP of the deflector plus porous media design is obtainted as 15, while it is about 1.2 for the design consisting of only deflectors. The optimum value of the combined deflector plus porous media design is obtained as P = 0.04 m, H = 0.02 m, ϕ=95% and Re = 8000, while it is P = 0.06 m, H = 0.02 m and Re = 8000 for the only simple deflector design.

Joining of the functionally gradient friction material to the backing plate for wind turbines using sinter-brazing technique

This study explores the sinter brazing of friction materials to the backing plate, aiming to enhance the bonding strength of the wind turbine mechanical braking system. Sinter brazing, a hybrid process of integrating sintering and brazing in a single heat cycle to offer a robust method for joining friction materials to backing plates under high temperatures. The microstructure establishes the evidence of strong metallurgical bond between the friction material and the backing plate. An average hardness of 133.2HV was obtained at the interface and the shear strength obtained was 74.3 N/mm2.

Antibacterial and cytocompatible silver coating for titanium Boston Keratoprosthesis.

The Boston Keratoprosthesis (BKPro) serves as a medical solution for restoring vision in complex cases of corneal blindness. Comprising a front plate made of polymethylmethacrylate (PMMA) and a back plate of titanium (Ti), this device utilizes the beneficial biomaterial properties of Ti. While BKPro demonstrates promising retention rates, infection emerges as a significant concern that impacts its long-term efficacy. However, limited research exists on enhancement of BKPros through intrinsic infection-preventing mechanisms. In this regard, metal ions, especially the well-known Ag+ ions, are a promising alternative to obtain implants with innate antibacterial properties. However, little information is available about the effects of Ag in corneal tissue, especially within human corneal keratocytes (HCKs). In this work, an electrodeposition treatment using a constant pulse is proposed to attach Ag complexes onto rough Ti surfaces, thus providing antibacterial properties without inducing cytotoxicity. Complete physicochemical characterization and ion release studies were carried out with both control and Ag-treated samples. The possible cytotoxic effects in the short and long term were evaluated in vitro with HCKs. Moreover, the antibacterial properties of the silver-treated surfaces were tested against the gram-negative bacterial strain Pseudomonas aeruginosa and the gram-positive strain Staphylococcus epidermidis, that are common contributors to infections in BKPros. Physicochemical characterization confirmed the presence of silver, predominantly in oxide form, with low release of Ag+ ions. Ag-treated surfaces demonstrated no cytotoxicity and promoted long-term proliferation of HCKs. Furthermore, the silver-treated surfaces exhibited a potent antibacterial effect, causing a reduction in bacterial adhesion and evident damage to the bacterial cell walls of P. aeruginosa and S. epidermidis. The low release of Ag+ ions suggested reactive oxygen species (ROS)-mediated oxidative stress imbalance as the bactericidal mechanism of the silver deposits. In conclusion, the proposed electrodeposition technique confers antibacterial protection to the Ti backplate of BKPro, mitigating implant-threatening infections while ensuring non-cytotoxicity within the corneal tissue.

Elimination of Delamination during the Drilling of Biocomposite Materials with Flax Fibers.

The present study focuses on the elimination of delamination during the drilling of a linen-based biocomposite material in epoxy resin used for the manufacture of sports kayaks, depending on the tool material, cutting conditions, and the use of additional wooden support plates. In the present study, HSS (high-speed steel) and Carbide cutting tools without coatings, with the same geometry and two types of cutting conditions (n = 1500 rpm, fn = 0.05 and 0.1 mm/rev) were used. A Sololite-type wooden backing plate was used to aid in reducing delamination. The results show that the additional support plates significantly reduced delamination by up to 80% both at the material inlet and especially at the drill hole outlet. In this study, the use of a lower feed rate (fn = 0.05 mm/rev) per tooth was shown to have a significant effect on reducing the delamination of biocomposite materials with flax fibers, which are generally known to be difficult to machine. The Carbide cutting tool shows significantly better results both in terms of its wear and in terms of delamination of the biocomposite material. The highest delamination was obtained without the use of a backing board at the tool exit after 50 drilled holes of 3509 µm. With the use of a backing board, this delamination decreased to 693 µm after 50 drilled holes.

Effect of Back Plate Preheating Assistance System and Deep Rolling Process on Microstructure Defects and Axial Force Reduction of Friction Stir Welded AA6061 Joint.

This study investigates the effects of a back plate preheating assistance system and deep rolling (DR) on axial force and tunnel defects during friction stir welding (FSW). Different preheating configurations-advancing side (AS), retreating side (RS), and both sides-were examined to evaluate their impact on axial force reduction, temperature distribution, and defect minimization. Axial force measurements were taken using a dynamometer, and temperature histories were recorded with a thermal camera. The results demonstrate that a preheating temperature of 200 °C is optimal, reducing axial force by 30.24% and enhancing material flow. This temperature also facilitated deeper tool penetration, especially when preheating was applied to both sides. Preheating on the AS resulted in the smallest tunnel defects, reducing defect size by 80.15% on the RS and 96.91% on the AS compared to the non-preheated condition. While DR further reduced tunnel defects, its effectiveness was limited by the proximity of defects to the surface. These findings offer significant insights for improving the FSW process.

Effect of gas injection pattern on magnetically expanding rf plasma source

Abstract Argon gas is injected from a back plate having either a radial center hole or shower-patterned eight holes into a 13.3-cm-diameter and 25-cm-long radio frequency (rf) plasma source attached to a 43.7-cm-diameter and 65cm-long diffusion chamber under an expanding magnetic field, which resembles the magnetic nozzle rf plasma thruster. The source has a double-turn loop antenna powered by a 13.56 MHz rf generator at a maximum power level of ~2.8 kW in low-pressure argon, providing a plasma density of about 1018 m−3 in the source. A high plasma density and a slightly low electron temperature are obtained for the shower-pattered case in both the source tube and the diffusion chamber, compared with the center hole case, suggesting that the neutral density profile significantly affects the plasma density profile. This result will provide an improvement in the thruster performance by the gas injection pattern.

Experimental investigation into friction stir welding of AA6061-T6 and magnesium AZ31B alloy using copper backing plate

Aluminium-magnesium alloys are lightweight and possess superior properties, making them ideal for applications in aerospace, railway, automotive, and marine structures. However, these alloys are challenging to fabricate using traditional fusion welding due to various metallurgical issues. This study investigates the feasibility of joining 3 mm thick dissimilar alloys of aluminium AA6061-T6 and magnesium AZ31B using the friction stir welding (FSW) process with copper as a backing plate. The effects of FSW process parameters, including tool rotational speed (380, 545, 765 rpm), weld speed (20, 31.5, 50 mm min−1), and tilt angle (1°, 2°, 3°), on tensile properties were examined using Taguchi-based grey relational analysis. Temperatures were recorded during the FSW process under different conditions on both sides of the joint. The highest tensile strength of 130.72 MPa, with a joint efficiency of 67.85%, was achieved at a tool rotational speed of 765 rpm, a welding speed of 50 mm min−1, and a tilt angle of 2°. Analysis of variance (ANOVA) for the grey relational grade indicated that the tilt angle had the highest percentage contribution of 43.60%. This study demonstrates the significant influence of FSW parameters on the mechanical properties of aluminium-magnesium joints and highlights the optimal conditions for achieving high joint strength and efficiency.

THz Metamaterial Sensitivity Enhancement by Reduction of Substrate's Fabry-Pérot Oscillations Using Back Plates as an Optical De-Coupler.

This work presents a new method for the enhancement of sensitivity in Terahertz (THz) spectroscopy on metamaterial (MM) in terms of its resonance frequency shift (ΔF), by attaching the dielectric back plate to the MM's silicon (Si) wafer. The dielectric back plates are designed to minimize the Fresnel reflections at the backside of the substrate, identical to a broadband antireflective (AR) plate tailored for THz. Utilizing broadband AR technology, we demonstrate the concept of decoupling MM resonance from the substrate's Fabry-Pérot (FP) oscillations. This is done by effectively coupling the THz light out of the high-permittivity substrate, resulting in the improved quality factor of the MM resonance and overall plasmonic enhancement on the metasurface. The back plate acts as a surface plasmonic enhancer to the THz MM by increasing the field intensity on the front metasurface, leading to enhancement of dielectric response (MM's ΔF). This makes the MM resonance ultrasensitive to the minor changes of particle size/concentration under test spread on the metasurface, contributing to enhanced resonance ΔF. The plate also makes the Si substrate optically lossless, enabling the full effect of MM resonance shift and increasing the resonance ΔF by 8-fold compared with MM's fabricated on conventional Si substrates. This research is backed-up with system-level CST simulations and experimental THz impedance spectroscopy of the MM. This method and chip structure is CMOS compatible having potential applications for any resonant MM fabricated on a substrate aimed to maximize dielectric sensitivity for biosensing and nanoparticle THz spectroscopy.

Uncertainty quantification for locally resonant coated plates and shells

The effect of uncertainty in design parameters on the acoustic performance of coated plates and coated shells for maritime applications is presented. The locally resonant coatings are designed using a viscoelastic material with an impedance similar to water and embedded with layers of inclusions. Both voids and hard inclusions, which respectively exhibit monopole and dipole resonance scattering, are considered. Effective medium approximation theory is employed to characterise the layers of inclusions as homogenised layers with effective material and geometric properties. The coating is then modelled as a multilayered equivalent fluid composed of alternating layers of the homogeneous viscoelastic material and the homogenised layers of inclusions. The coating is bonded to a rigid backing plate and the acoustic response is calculated using the transfer matrix method. The coating is also externally applied to an elastic cylindrical shell. The acoustic response is calculated by expressing the shell displacements and acoustic pressures in the coating and exterior domain in terms of Fourier series expansions, and applying continuity equations at each interface between the shell surface, coating layers and the surrounding water. Efficient stochastic models based on the non-intrusive polynomial chaos expansion (PCE) method are developed by transforming the analytical models for the coated plates and shells into computationally efficient surrogate models using point collocation. Uncertainty in dominant design parameters associated with the geometry of the inclusions and material properties of the coating is examined. The influence of the design parameters for inclusions tuned to different resonance frequencies and for multiple layers of inclusions is also reported. Strong acoustic performance of coating designs occurs in a broad frequency range around local resonance of the inclusions. For all coating models, uncertainty in parameters which predominantly influence the local resonance of the inclusions were observed to yield the greatest variation in the acoustic responses of the coated plates and shells.

Pressed Solid Target Production of 89Zr and its Application for Antibody Labelling.

Zirconium-89 ( 89Zr, t1/2=3.27d) is an important + emitting radionuclide used in Positron Emission Tomography (PET) immuno studies due to its unique characteristics and increased demand due to simple and cost-effective production capacity. Production of 89Zr is achieved primarily through solid natural yttrium targets via different target preparation methodologies, such as electrodeposition, pressed foils, and spark plasma sintering. In this study, we have investigated the pressed solid target methodology. The Yttrium Oxide (Y2O3) powder was pressed to pellet form and stacked over a different back support plate, such as platinum (Pt), niobium (Nb), and tantalum (Ta). The target was irradiated with approximately 12 MeV proton beam for 10-60 minutes at 20µA current. The irradiated target was purified through a solid phase extraction method via hydroxamate-based resin by manual or automatic approach. The purified 89Zr was analyzed using gamma scintigraphy, and specific activity was calculated through Deferoxamine (DFO) chelation. 89Zr radionuclide via pressed target was effectively produced with a production yield of 20-30 MBq/µA.h, and the purification was achieved in 35 minutes with (87.46)% average recovery and >98% purity while using automated purification, but manual purification took 2 hours with (91 ± 2)% recovery and >98% purity. The production yield was comparable to the reported pressed target approach. Deferoxamine (DFO) chelation with 89Zr-oxalate was performed with purity >98% and specific activity of 25-30 µCi/mmol. In this study, we explored the production of 89Zr by pressed targets and purification via manual or automated methods with good radionuclide purity. The chelation with DFO or its analog was performed with good labeling efficiency and stability</p>.

Fabrication of NBI Ion Source Back Plate and its High Heat Flux Experiment

The back plate is an important component of the ion source because of its multiple roles including heat load removal during beam operation. The main components of the back plate are (1) a Type 304L stainless steel (SS304L) magnet positioning plate that holds samarium cobalt permanent magnets required for the confinement of ion source plasma, (2) an oxygen-free electronic copper cooling plate with 35 inner and 8 outer cooling channel grooves (each of which is 4 × 1.8 mm2) that is vacuum brazed with a SS304L magnet positioning plate, and (3) a SS304L magnet cover plate. In this paper, the back plate is successfully fabricated, and a high heat flux experiment is done at the High Heat Flux Test Facility Center with an electron beam power of 200 kW for 458 s. The uniform incident heat flux is 2.5 MW/m2. Demineralized water at 34°C is supplied at the rate of 1 kg/s to the cooling plate at inlet pressure of 8.2 bars to remove the high heat load. The surface temperature of the copper plate is measured by an infrared camera, and three temperature regions are observed. The measured average surface temperature of the cooling plate is ~152°C. The bulk water temperature rise ΔTw is ~39.42°C. The estimated absorbed heat flux is ~2.04 MW/m2, and the heat absorption coefficient is 81.6%. The measured leak rate after the heat flux test is 1.6 × 10−8 mbars∙L/s. These High Heat Flux Test experimental results will be useful to study the thermomechanical performance of the back plate and to understand the effect of increasing the beam pulse length.

Study on ballistic impact performance of bionic fish scale protective armor

Composite bulletproof armor used in modern battlefield environments is mostly composed of ceramic/ultra-high molecular weight polyethylene (UHMWPE). In order to further improve its bulletproof performance, this study draws on the superposition of fish scales. The upper layer of the flexible protective armor consists of composite scale layers stacked on top of each other, and the lower layer consists of UHMWPE plates with grooved structures at the corresponding locations of the scales, where a single composite scale consists of an upper SiC ceramic layer and a lower UHMWPE layer. Finite element simulation is used to analyze the protective performance of the protective armor. The effects of back plate thickness, scale tilt angle, and impact location on the protection performance are investigated. The results show that the 8 mm thick back plate can effectively resist the impact of Type 53 7.62 mm armor-piercing incendiary ammunition, and the protective effect is best when the scale tilt angle is 30°. The maximum depression depth of the backplane is 12.4 mm, and the deformation of the backplane is reduced by 3 mm when the bullet hits the overlapping area of the scale compared with the central area of the target scale, accounting for 32.67% of the total deformation. The research work has guided the development of new bionic flexible protective armor.

Investigation of Friction Stir Welding of Additively Manufactured Biocompatible Thermoplastics Using Stationary Shoulder and Assisted Heating.

Additive manufacturing (AM), also known as 3D printing, offers many advantages and, particularly in the medical field, it has stood out for its potential for the manufacture of patient-specific implantable devices. Thus, the unique properties of 3D-printed biocompatible polymers such as Polylactic Acid (PLA) and Polyetheretherketone (PEEK) have made these materials the focus of recent research where new post-processing and joining techniques need to be investigated. This study investigates the weldability of PLA and PEEK 3D-printed plates through stationary shoulder friction stir welding (SS-FSW) with assisted heating. An SS-FSW apparatus was developed to address the challenges of rotating shoulder FSW of thermoplastics, with assisted heating either through the shoulder or through the backing plate, thus minimizing material removal defects in the welds. Successful welds revealed that SS-FSW improves surface quality in both PLA and PEEK welds compared to rotating shoulder tools. Process parameters for PLA welds are investigated using the Taguchi method, emphasizing the importance of lower travel speeds to achieve higher joint efficiencies. In PEEK welds, the heated backing plate proved effective in increasing process heat input and reducing cooldown rates which were associated with higher crystallinity PEEK. Despite these findings, further research is needed to improve the weld strength of SS-FSW with these materials considering aspects like tool design, process stability, and 3D printing parameters. This investigation emphasizes the potential of SS-FSW in the assembly of thermoplastic materials, offering insights into the weldability of additively manufactured biocompatible polymers like PLA and PEEK.

Influence factors of frictional heat between bristles and rotor for a multi-stage brush seal

Frictional heat generates at frictional surface caused by contact between bristles of brush seal and rotor, which leads to early failure of the seal, especially downstream stage of multi-stage brush seal (MBS). In this paper, a three-dimensional tube bundle model of the MBS was established to study change of heat flux on the frictional surface among stages, internal temperature distribution of bristles and leakage flow characteristics of the seal. Moreover, three control strategies (i.e., increasing height of backing plate to rotor hbp, decreasing interference between bristles and rotor Δr and decreasing axial width of bristle pack wab) were analyzed to further investigate influence mechanism of the frictional heat. Results showed that the frictional heat at bristle tips mainly depend on formation of frictional heat caused by friction between bristle tip and rotor, transfer of heat from upstream stage to downstream one and dissipation of heat with flow of the airflow passing through the seal. For a traditional MBS with same structural single-stage seal units, a remarkable increasing bristle temperature at bristle tip of downstream stage and an increasing vortex area of airflow with higher temperature in chambers implied accumulation of the frictional heat at the downstream stages. Increase of hbp enhanced dissipation of the heat due to increasing passage area of airflow. Both decrease of Δr and decrease of wab obviously reduced bristle temperatures at downstream stages due to decreasing formation of the frictional heat. Furthermore, the decrease of wab had a lower bristle temperature compared to the increase of hbp, indicating a higher impact of the frictional heat formation on bristle temperature at downstage stages.

Preliminary design and optimization of heat transfer element for calorimeter in neutral beam injection system

Abstract The calorimeter is the primary high heat flux component of the neutral beam injection (NBI) system. To meet the requirements of China’s future high-power and long-pulse NBI system for efficient heat removal from the calorimeter, this study proposes a preliminary design for a calorimeter heat transfer element (HTE) mainly formed by vacuum brazing the front plate and back plate, featuring internal hypervapotron channels to enhance heat transfer. Parametric design and numerical simulations are applied to find the optimal channel parameters, including channel height (h), fillet radius (r), and slot width (s). Response surface analysis is used to process the results of the design schemes. The thermohydraulic performance of the optimized design under different channel flow velocities and heat flux densities is further analyzed. The results indicate that the optimal parameters are as follows: h=5 mm, r=1 mm, and s=1.5 mm. The h and s mainly influence HTE’s maximum temperature and pressure drop per unit length, respectively. The optimized design can meet the design criteria with a normal channel flow velocity of 10 m/s. To prevent the HTE pressure drop from surpassing 2 MPa, the channel flow velocity should not exceed 12 m/s. The design and optimization results of this study can serve as guidance for the engineering design of the calorimeter in China’s future NBI system.

Study on noise characteristics of centrifugal fan based on blade loading distribution

Abstract In order to explore the influence of different blade loading distribution on the noise characteristics of centrifugal fan, this paper takes the blade loading distribution of the hub and shroud of the centrifugal fan as the design parameters, and establishes four centrifugal fan models with different blade loading distribution. The aerodynamic noise and radiation noise of the centrifugal fan are calculated by the transient results. The research shows that the noise characteristics of the fan change with the change of the blade loading distribution. The maximum aerodynamic noise is generated at the volute tongue, and the total sound pressure level of the gas along the flow direction shows a downward trend. The area with large vibration displacement on the surface of the volute occurs at the back cover plate of the volute, and the noise sound pressure level radiated outward is also higher. The purpose of noise reduction can be achieved by controlling the blade loading distribution.

Study on damage response characteristics of steel plate-aramid composite structure under a combination of shock wave and fragment

To look into the damage response of steel plate/aramid composite structure under the combined action of shock wave and debris, the finite element models of TNT, debris, and target plate are established. LS-DYNA is used to analyze the structural response process of the composite structure under the synergism of blast wave and debris. The reliability of the numerical model is verified by comparing the trial results with the analytic results. The structural response of the single and combined loading of blast wave and debris is analyzed, and the influence of the arrangement order and thickness ratio of the target plates on the protective effectiveness is further analyzed. The results indicate that the combined action of blast wave and debris causes greater damage than the single action of blast wave and debris. When the total thickness of the plate remains unchanged, as the thickness of the panel decreases, the mass loss of the plate decreases, the peak displacement of the back plate decreases, and the protective ability of the plate is enhanced. In addition, the protective ability of the Steel-Aramid-Steel plate structure is greater than that of the Steel-Steel-Aramid plate structure.