Direct ammonia-fed solid oxide fuel cells (DA-SOFCs) efficiently convert ammonia into electricity, aligning with the necessary temperatures for thermal decomposition of ammonia. However, challenges such as nitridation of anode metal catalysts and decreased cell durability hinder further development. To address these issues, this study explores the partial substitution of Sr with Ba at the A-site of the Ruddlesden-Popper (RP) structure, enhancing the structure's mixed ionic and electronic conductivity (MIEC). This modification aims to improve ammonia's thermal decomposition and the overall electrochemical performance of SOFCs. Incorporating Ba modifies the RP crystal lattice to facilitate metal nanoparticle exsolution and increase basicity, crucial for enhancing nitrogen recombination and desorption during ammonia decomposition. This adaptation helps maintain active catalyst sites and improves durability against nitridation. The study focuses on in-situ exsolution of Fe nanoparticles (NPs) and partial Ba substitution, both of which enhance not only catalytic and electrochemical performance but also durability under operating conditions.Advanced characterization methods, including X-ray diffraction complemented by Rietveld refinement and high-resolution electron microscopy, elucidate the lattice changes and phase transitions induced by Ba. These modifications promote the exsolution of Fe NPs, pivotal for enhancing electrochemical performance. Electrochemical assessments show that the new Fe NPs exsolved La1.2Sr0.4Ba0.4Mn0.4Fe0.6O4- δ (R-LSBMF) anode material achieves nearly 100% ammonia decomposition conversion at 650oC and sustains this activity over time, demonstrating its durability. The in-situ reduced LSBMF mixed with GDC (Ce0.9Gd0.1O2) as a DA-SOFC anode shows a maximum power density (MPD) of 1.019 W cm-2 and significantly low ohmic resistance (0.154 Ω cm²) at 800 oC.This research advances the understanding of elemental substitution in anode materials and underscores the potential of Ruddlesden-Popper phase perovskites for high-efficiency, durable DA-SOFCs. It also enhances the prospects for ammonia as a viable fuel for SOFCs, driving the technology toward sustainable, eco-friendly energy solutions. Therefore, the outstanding catalytic and durability features of the R-LSBMF anode material open paths for commercializing DA-SOFCs, which is essential for addressing environmental challenges. Figure 1
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