Herein, a novel investigation examines a long-pulse microsecond laser cutting process with an oxygen assist gas and the subsequent effects on martensitic phase transformations for binary nickel-titanium alloys. To establish a comprehensive comparative analysis, a reactive oxygen assist gas process, a standard inert argon assist gas process, and athermal femtosecond laser micromachining are studied in order to form a complete analytical assessment of how laser processing can inflict implications upon pseudoelasticity and shape memory. In-situ thermography reveals an approximate 1.5-times increase in thermal area for an argon assist gas when compared to oxygen. In conjunction with thermal analysis, electron backscatter diffraction and optical microscopy demonstrates 1.7 to 25 μm of epitaxial grain recrystallization associated with the elevated level of thermal propagation. Low cycle fatigue testing of pseudoelastic performance realizes a 12.7 % decrease in the achievable upper plateau stress when comparing long-pulse cutting to femtosecond cutting. Furthermore, when the laser power exceeds 30 W, the ultimate tensile strength suffers notable reductions of 25 % and 40 % for the oxygen and argon processes respectively when compared to femtosecond micromachining. Bend and free recovery testing provides insights into shape memory performance of the endothermic phase transformation from B19’ martensite to B2 austenite, revealing marginal ∼1.5 ˚C reductions in the active austenite finish (Af) temperature as laser power was increased from 10 W to 60 W. Lastly, long-pulse laser processing results in notable ∼15 ˚C shifts in the austenite start (As) temperature during the reverse martensite phase transformation from B19’→R→B2.
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