Highly efficient electrodes with facile fabrication, excellent performance, low cost, and high durability are of paramount significance for the development of gigawatt-scale proton exchange membrane electrolyzer cells (PEMECs).1-5 In this study, amorphous Ir0.8Ru0.2Ox (80% Ir, 20% Ru) catalysts with high intrinsic activity are first deposited on Ti sintered powder via a room temperature electrodeposition process, serving as high-performance anode electrodes in PEMECs. Different Ir loadings of 0.16, 0.24, 0.4, and 0.72 mg/cm2 were deposited and evaluated in PEMECs. As a result, low average cell voltages of 1.623 and 1.875 V are achieved at 2 and 6 A/cm2, respectively, achieving high cell efficiency of 91%-94% at 2 A/cm2, superior to the commercial CCM.1, 3, 6 Moreover, with an Ir loading of 0.4 mg/cm2, the Ir0.8Ru0.2Ox electrode shows a low-performance loss after a 900-h operation at an ultrahigh current density of 5 A/cm2, resulting in a low degradation rate of only about 39 uV/h in the last 200 h. The remarkable performance and durability of the Ir0.8Ru0.2Ox electrode are mainly due to the high intrinsic activity of Ir0.8Ru0.2Ox catalysts exposing abundant active sites, sufficient Ir3+ content, a well-controlled Ir and Ru ratio, efficient phase transformation, and excellent catalyst support. References Mo, Jingke, Zhenye Kang, Scott T. Retterer, David A. Cullen, Todd J. Toops, Johney B. Green Jr, Matthew M. Mench, and Feng-Yuan Zhang. "Discovery of True Electrochemical Reactions for Ultrahigh Catalyst Mass Activity in Water Splitting." Science Advances 2, no. 11 (2016): e1600690.Ding, Lei, Weitian Wang, Zhiqiang Xie, Douglas S. Aaron, Adam Paxson, Monjid Hamdan, Matthew M. Mench, and Feng-Yuan Zhang. "Efficient Integrated Electrode Enables High-Current Operation and Excellent Stability for Green Hydrogen Production." ACS Sustainable Chemistry & Engineering 11, no. 30 (2023): 11219-11228.Ding, Lei, Zhiqiang Xie, Shule Yu, Weitian Wang, Alexander Y. Terekhov, Brian K. Canfield, Christopher B. Capuano, Alex Keane, Kathy Ayers, David A. Cullen, Feng-Yuan Zhang. "Electrochemically Grown Ultrathin Platinum Nanosheet Electrodes with Ultralow Loadings for Energy-Saving and Industrial-Level Hydrogen Evolution" Nano-Micro Letters 15, 144 (2023).Ding, Lei, Weitian Wang, Zhiqiang Xie, Kui Li, Shule Yu, Christopher B. Capuano, Alex Keane, Kathy Ayers, and Feng-Yuan Zhang. "Highly Porous Iridium Thin Electrodes with Low Loading and Improved Reaction Kinetics for Hydrogen Generation in PEM Electrolyzer Cells." ACS Applied Materials & Interfaces (2023): 24284.Xie, Zhiqiang, Shule Yu, Xiaohan Ma, Kui Li, Lei Ding, Weitian Wang, David A. Cullen et al. "MoS2 Nanosheet Integrated Electrodes with Engineered 1T-2H Phases and Defects for Efficient Hydrogen Production in Practical PEM Electrolysis." Applied Catalysis B: Environmental 313 (2022): 121458.Xie, Zhiqiang, Lei Ding, Shule Yu, Weitian Wang, Christopher B. Capuano, Alex Keane, Kathy Ayers, David A. Cullen, Harry M. Meyer III, and Feng-Yuan Zhang. "Ionomer-free nanoporous iridium nanosheet electrodes with boosted performance and catalyst utilization for high-efficiency water electrolyzers." Applied Catalysis B: Environmental 341 (2024): 123298. Figure 1
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