Average Aspect Ratio Research Articles

Experimental investigation on effect of cooling rate on carbide precipitation during solidification of high manganese steel

In order to elucidate the effect of cooling rate on the carbide formation during the solidification process of high manganese steel Mn13, the solidification process is artificially divided into two stages, namely the liquid-solid phase transition stage and solid-state cooling stage. The final Mn13 samples with different cooling rates are used to the analysis of solidification structure and carbides by high-temperature confocal microscopy (HTCLSM), optical microscopy (OM), electron backscatter diffraction (EBSD), and scanning electron microscopy (SEM). The result shows that the change of cooling rate at the liquid-solid phase transition stage has a great influence on the solidification structure and carbide precipitation. At this stage, with the increase of cooling rate from 0.2 °C/s to 5.0 °C/s, the dendrite structure is obviously refined, and the secondary dendrite arm spacing and cooling rate are satisfied with the relationship: λΠ=54.14×v−0.33. Also, the average grain size in the Mn13 sample decreases from 549 μm to 346 μm, and the aspect ratio of gains in the Mn13 sample increases from 1.7 to 2.0. Moreover, the distribution of carbide in the interdendritic regions and grain boundaries increases, and the morphology of carbide at the grain boundary change from block to dendrite. But it seems that the change of cooling rate from 1 °C/s to 5.0 °C/s at the solid-state cooling stage has a slight effect on the secondary dendrite arm spacing, the average size and aspect ratio of the grain structure and the amount and morphology of carbide precipitation at the grain boundary.

First‐Principles Calculation and In Situ Observation on the Precipitation of Inclusions during Solidification of a High Sulfur Steel

The precipitation process of inclusions in the high sulfur steel with the cerium addition is observed using the high‐temperature confocal scanning laser microscope (CSLM). Rare earth (Re) inclusions formed in the molten steel, and MnS inclusions precipitate along grain boundaries or on oxide cores at the end of solidification. With the addition of cerium, the average aspect ratio of inclusions in the steel decreases from 6.5 to 5.0, and the addition of cerium effectively modifies the elongated MnS. Thermodynamic calculations show the inclusion transformation during solidification, yet it lacked the formation of Ce2O2S and Re sulfides. According to the first‐principles calculation, the priority of the inclusion formation was Ce2O3 > CeAlO3, Ce2O2S > CeS > Ce3S4 > MnS. The stability of MnS inclusions is much lower than that of cerium‐containing inclusions. It is in situ observed that the addition of cerium promotes the formation of cerium‐containing inclusions and reduces the precipitation of MnS in the high sulfur steel.

The Impact of Building Morphology on Energy Use Intensity of High-Rise Residential Clusters: A Case Study of Hangzhou, China

Building operations account for a large amount of energy use and CO2 emissions, and the morphology of buildings in residential clusters strongly impacts energy efficiency performance. However, little research has focused on the morphology and energy electricity usage of high-rise residential clusters in hot summer and cold winter (HSCW) regions. We investigated 96 residential clusters in Hangzhou, China, and established a corresponding morphology database. Additionally, we obtained annual electricity consumption for 16 of these residential clusters. With this database, we performed optimization of morphological parameters upon energy use intensity (EUI) using a genetic algorithm (GA). Specifically, the cooling, heating, and lighting EUIs of high-rise residential clusters were studied. After implementing the optimized morphological parameters, there was a reduction of up to 7.73% in EUI. According to regression analysis, the average aspect ratio was the most significant factor influencing EUI (r = −0.907), followed by floor area ratio (r = −0.755), average orientation (r = 0.502), and average number of floors (r = −0.453). These results indicate that a higher intensity of land development with a greater floor area ratio, average aspect ratio, and average number of floors can reduce total energy consumption. Additionally, we found that an average building orientation of southwest 15° (with respect to south) is optimal. The findings of this study can assist urban planners and designers in developing more sustainable residential clusters, leading to decreased energy costs and CO2 emissions.

Toward Scalable Electrochemical Exfoliation of Molybdenum Disulfide Powder through an Accessible Electrode Design.

Cathodic electrochemical intercalation/exfoliation of transition metal dichalcogenides (TMDs) with bulky tetraalkylammonium-based cations is gaining popularity as it avoids the semiconducting (2H) to metallic (1T) phase transformation in TMDs like molybdenum disulfide (MoS2) and, generally, produces sheets with a larger aspect ratio - important for achieving conformal sheet-to-sheet contact in optoelectronic devices. Large single crystals are typically used as the precursor, but these are expensive, often inaccessible, and result in limited quantities of material. In this paper, a 3D-printable electrochemical cell capable of intercalating gram-scale quantities of commercially available TMD powders is presented. By incorporating a reference electrode in the cell and physically restraining the powder with a spring-loaded mechanism, the system can probe the intercalation electrochemistry, for example, determining the onset of intercalation to be near -2.5V versus the ferrocene redox couple. While the extent of intercalation depends on precursor quantity and reaction time, a high yield of exfoliated product can be obtained exhibiting average aspect ratios as high as 49 ± 44 similar to values obtained by crystal intercalation. The intercalation and exfoliation of a wide variety of pelletized commercial powders including molybdenum diselenide (MoSe2), tungsten diselenide (WSe2), tungsten disulfide (WS2), and graphitic carbon nitride (gCN) are also demonstrated.

Multi-objective optimization of morphology for high-rise residential cluster with the regards to energy use and microclimate

Urban morphology significantly influences building energy consumption, solar energy potential, and outdoor thermal microclimate. This study seeks to optimize the urban morphology of high-rise residential clusters, using a framework that emphasizes energy use, outdoor thermal microclimate and incremental investment cost at a preliminary stage of design. The proposed framework is based on performance oriented parametric simulation and implements multi-objective optimization using the Grasshopper platform to assess residential cluster morphology. The study analyzed the five morphological parameters (floor area ratio (FAR), building density (BD), average floor (AF), average orientation (AO), and average aspect ratio (AAR)) to achieve the minimize of the Net Energy Intensity (NEI), Universal Thermal Climate Index (UTCI), and Incremental Investment Cost (IIC) of residential clusters. This approach aims to enhance energy efficiency and improve summer microclimate while reducing investment costs. Additionally, analyzed the correlation between morphological parameters and three key performance metrics: Energy Use Intensity (EUI) (encompassing heating, cooling, and lighting requirements), Photovoltaic Energy Generation (PVEG), and UTCI. The findings reveal that the optimal morphology of residential clusters varies significantly depending on the desired objective. When prioritizing PVEG, a morphology characterized by low height, high density, and a small aspect ratio is recommended. It is noteworthy that in this morphology, the cluster also demonstrates optimal UTCI during the summer. Conversely, if EUI is the primary objective, a configuration with higher height and aspect ratio, along with lower density, is suggested. On the other hand, balancing the requirements of these three objectives may require a moderately-spaced layout with low height, large aspect ratio, and compact front-to-back building spacing. Under these morphologies, particular attention should be given to the layout in the north–south directions. Furthermore, southward orientation is advisable. Additionally, based on analysis of Pareto solutions, a FAR of approximately 2.6 to 2.7 is recommended.

Achieving Equiaxed Transition and Excellent Mechanical Properties in a Novel Near-β Titanium Alloy by Regulating the Volume Energy Density of Selective Laser Melting.

This research investigated the relationship between volume energy density and the microstructure, density, and mechanical properties of the Ti-5Al-5Mo-3V-1Cr-1Fe alloy fabricated via the SLM process. The results indicate that an increase in volume energy density can promote a transition from a columnar to an equiaxed grain structure and suppress the anisotropy of mechanical properties. Specifically, at a volume energy density of 83.33 J/mm3, the average aspect ratio of β grains reached 0.77, accompanied by the formation of numerous nano-precipitated phases. Furthermore, the relative density of the alloy initially increased and then decreased as the volume energy density increased. At a volume energy density of 83.33 J/mm3, the relative density reached 99.6%. It is noteworthy that an increase in volume energy density increases the β grain size. Consequently, with a volume energy density of 83.33 J/mm3, the alloy exhibited an average grain size of 63.92 μm, demonstrating optimal performance with a yield strength of 1003.06 MPa and an elongation of 18.16%. This is mainly attributable to the fact that an increase in volume energy density enhances thermal convection within the molten pool, leading to alterations in molten pool morphology and a reduction in temperature gradients within the alloy. The reduction in temperature gradients promotes equiaxed grain transformation and grain refinement by increasing constitutive supercooling at the leading edge of the solid-liquid interface. The evolution of molten pool morphology mainly inhibits columnar grain growth and refines grain by changing the grain growth direction. This study provided a straightforward method for inhibiting anisotropy and enhancing mechanical properties.

Secondary electron emission reduction from boron nitride composite ceramic surfaces by the artificial microstructures and functional coating

Boron nitride-silicon dioxide (BN–SiO2) composite ceramic is a typical Hall thruster wall material, and its secondary electron emission (SEE) property dominates the sheath characteristics inside the thrusters. Lowering the SEE yield (SEY) of the wall surface can remarkably improve the sheath stability of Hall thrusters. To accomplish the SEY reduction for BN–SiO2, artificial surface microstructure and surface coating technologies are employed. The morphology analysis demonstrated the shape and feature sizes of the microstructure could be largely controlled by adjusting the laser etching parameters. Then we realized an increasingly significant SEY reduction for BN–SiO2 as the average aspect ratio of the microhole increases. The microstructures showed a remarkable SEY reduction when the laser power was 10 W and the scanning cycle was 50. In this case, the SEY peak values (δ m) of the two BN–SiO2 samples with mass ratios of 7:3 and 6:4 decrease from 2.62 and 2.38 to 1.55 and 1.46 respectively. For a further SEY reduction, a sputtering process was employed to deposit TiN film on the microstructures. The results showed that the TiN coating of 246 nm thickness reduced the δ m values of the two samples from 1.55 and 1.46 to 0.82 and 0.76, which achieved a notable SEY reduction compared to the original surface. Via simulation work, the SEY reduction achieved by microstructures was theoretically interpreted. Besides, by considering the effect of surface charging, the results of SEY converged to 1 with the irradiation pulse increasing presented. The research demonstrated a remarkable SEY reduction for BN–SiO2 ceramic by constructing surface microstructure and depositing TiN coating, which has application sense for low SEY engineering in specific working scenarios.

Fabrication of Si3N4 ceramics with adjustable microstructure and mechanical properties via Y2O3 contents in ZrN–AlN–Y2O3 ternary sintering additives

To adapt to the different application environments, Si3N4 ceramics are required to have different mechanical properties. Therefore, in this study, Si3N4 ceramics with adjustable mechanical properties were fabricated via using ZrN–AlN–Y2O3 ternary sintering additives and hot-pressing at 1650 °C for 30 min. Subsequently, the effect of the Y2O3 concentration on the phase assemblage, microstructure, mechanical properties, and crack propagation of Si3N4 ceramics was systematically investigated. The results demonstrated that Si3N4 ceramics presented adjustable microstructure and mechanical properties with the Y2O3 contents added in the range of 0∼8 wt%. With the increase of Y2O3 contents, the average aspect ratio of Si3N4 grains had an increase of 61.77%, increasing from 3.95 to 6.39. Besides, the Si3N4 grains and the formed YAG intergranular phase exhibited a fairly good combination at the nano-scale. Si3N4 grains and intergranular phase were the main influence factors on the mechanical properties of Si3N4 ceramics. As a result, the bending strength was from 700.99 ± 38.72 to 961.13 ± 36.84 MPa. The fracture toughness exhibited a range of 4.87 ± 0.11 to 6.10 ± 0.23 MPa⋅m1/2, while Vickers hardness achieved a high level of 16.09 ± 0.16 to 19.98 ± 0.39 GPa.

High-Throughput and Scalable Exfoliation of Large-Sized Ultrathin 2D Materials by Ball-Milling in Supercritical Carbon Dioxide.

The 2D materials exhibit numerous technological applications, but their scalable production is a core challenge. Herein, ball milling exfoliation in supercritical carbon dioxide (scCO2) and polystyrene (PS) is demonstrated to completely exfoliate hexagonal boron nitride nanosheets (BNNSs), graphene, molybdenum disulfide (MoS2), and tungsten disulfide (WS2). The exfoliation yield of 91%, 93%, 92%, and 92% and average aspect ratios of 743, 565, 564, and 502 for BNNSs, graphene, MoS2, and WS2, respectively, are achieved. Integrating exfoliated BNNSS in the polystyrene matrix, 3768 % thermal conductivity in the axial direction and 316% in the cross-plane direction at 12wt.% loading is increased. Also, the in-plane and cross-plane electrical conductivity of 6.3×10-4Sm-1 and 6.6×10-3Sm-1, respectively, and the electromagnetic interference (EMI) of 63.3 dB is achieved by exfoliated graphene nanosheets based composite. High thermal and electrical conductivities and EMI shielding are attributed to the high aspect ratio and ultrathin morphology of the exfoliated nanosheets, which exert high charge mobility and form better the percolation network in the composite films due to their high surface area. The process demonstrate herein can produce substantial quantities of diverse 2D nanosheets for widespread commercial utilization.

Synthesis and Mechanism of 1D ZnO Based on Alkaline Dissolution-Conversion Strategy of High Stable and Soluble ɛ-Zn(OH)2.

A high soluble and stable ɛ-Zn(OH)2 precursor is synthesized at below room temperature to efficiently prepare ZnO whiskers. The experimental results indicate that the formation of ZnO whiskers is carried out mainly via two steps: the formation of ZnO seeds from ɛ-Zn(OH)2 via the in situ solid conversion, and the following growth of whiskers via dissolution-precipitation route. The decrease of temperature from 25 to 5 °C promotes the formation of ɛ-Zn(OH)2 with higher solubility and stability, which balances the conversion and dissolution rates of precursor. The Rietveld refinement, DFT calculations and MD simulations reveal that the primary reason for these characteristics is the expansion of ɛ-Zn(OH)2 lattice due to temperature, causing difficulties in the dehydration of adjacent ─OH. Simultaneously, the larger specific surface area favors the dissolution of ɛ-Zn(OH)2. Based on this precursor, well-dispersed ZnO whiskers with 9.82µm in length, 242.38nm in diameter, and an average aspect ratio of 41 are successfully synthesized through a SDSN-assisted hydrothermal process at 80 °C. The process has an extremely high solid content of 2.5% (mass ratio of ZnO to solution) and an overall yield of 92%, which offers a new approach for the scaled synthesis of high aspect ratio ZnO whiskers by liquid-phase method.

Effect of Al-Sr-Y intermediate alloy on microstructure and mechanical properties of A356 alloy

In this experiment, an intermediate alloy (Al-3Sr-8Y) that can refine and modify A356 alloy simultaneously was developed, and the synergistic effect of Sr and Y on the microstructure and mechanical properties of A356 alloy was investigated. The results show that when the content of Al-3Sr-8Y intermediate alloy reaches 0.3 wt%, the morphology of α-Al dendrites is significantly refined and the secondary dendrite arm spacing (SDAS) was significantly reduced. Moreover, the morphology of eutectic Si transforms from acicular to small fibrous, and the average area and aspect ratio of eutectic Si decrease to 0.81 μm2, and 2.01. This change is caused by the twin plane re-entrant edge (TPRE) poisoning mechanism, where the addition of Al-3Sr-8Y can poison the intrinsic growth position of the Si phase, reduce the growth rate of the Si phase, promote isotropic growth, and achieve a highly branched morphology of the Si phase to form a fibrous structure. Due to the excellent synergistic effect of Sr and Y, the tensile strength and elongation of the alloy reached the maximum values of 303.5 MPa and 9.5% when 0.3 wt% Al-3Sr-8Y was added after heat treatment, which is an increase of 18.2% and 86.3% compared with the untreated A356 alloy, respectively.

Evolution of Fe-bearing phases during the fabrication and its effect on the mechanical properties of AA8014 aluminum alloy

The morphology of Fe-bearing phase particles has significant influences on the mechanical properties of AA8014 aluminum alloy sheets. This study aims to investigate the evolution of the morphology, size, and distribution of Fe-bearing phases during casting, homogenization, and rolling. In the paper, the effects of thermal treatment and deformation on the evolution of the Fe-bearing phases, and the mechanical properties of AA8014 aluminum alloy annealing sheet have been studied quantitatively. The main phase components in the ingot are α-Al matrix, Al6(Fe,Mn), and a small amount of Al3(Fe,Mn) and α-Al(Fe,Mn)Si. Homogenization at 630℃ for 12 h leads to the transformation of the metastable Al6(Fe,Mn) particles into stable α-Al(Fe,Mn)Si with “pore structures”. Subsequent hot rolling (75.0 mm to 7.0 mm, deformation rate of 91%) results in a significant increase in the area number density of Fe-bearing particles, accompanied by a notable decrease in average length and aspect ratio, leading to a more uniform distribution of Fe-bearing phases. Cold rolling (7.0 mm to 0.7 mm, deformation rate of 90%) or further annealing causes slight changes in the area number density and size of Fe-bearing phases. Notably, the content of α-Al(Fe,Mn)Si is minimal in the non-homogenized ingot. After hot rolling and cold rolling, the coarse Fe-bearing particles are observed in the non-homogenized sheets with 7.0 mm and 0.7 mm thickness, with a non-uniform distribution of the Fe-bearing phases. A comparative study was conducted on the mechanical properties and microstructure in final sheets with 0.7 mm thickness fabricated from homogenization and non-homogenization. The yield strength, ultimate tensile strength, elongation, and work hardening exponent in sheet with homogenization are higher due to smaller grain and Fe-bearing phase particles.

Self‐healing efficiency of cinnamaldehyde‐crosslinked soy protein resins with elongated soy protein microcapsules

AbstractSelf‐healing green thermoset soy protein isolate (SPI) based resins, crosslinked with cinnamaldehyde (CA), were developed. Self‐healing was achieved using elongated microcapsules (MCs) as against spherical MCs that have been used in most earlier studies. MCs containing SPI solution as healant within poly(d,l‐lactide‐co‐glycolide) shells were prepared using Water‐in‐oil‐in‐water (w/o/w) emulsion solvent evaporation (ESE) technique. Process parameters such as sodium tripolyphosphate (STP) and poly(vinyl alcohol) (PVA) concentrations and stirring speed were optimized to obtain elongated MCs. The average aspect ratio of MCs was over four. SPI resins crosslinked with 10% CA (10%CA‐SPI) increased Young's modulus and fracture stress by 54% and 87%, respectively, compared with their noncrosslinked counterpart. The resins containing 15% elongated MCs (15%MC‐10%CA‐SPI) showed self‐healing efficiencies of over 42% in fracture stress and about 35% in toughness recovery, after 24 h of healing. Improvement in self‐healing can be attributed to the high aspect ratio of the MCs that increases the probability of MCs being in the path of the microcracks and releasing the healant. Elongated MCs also contain higher amount of healant than spherical ones of same diameter. Self‐healing resins and composites can not only help prevent their premature failure but also improve their performance as well as service life and safety.

Porous Lithium Disilicate Glass-Ceramics Prepared by Cold Sintering Process Associated with Post-Annealing Technique.

Using melt-derived LD glass powders and 5-20 M NaOH solutions, porous lithium disilicate (Li2Si2O5, LD) glass-ceramics were prepared by the cold sintering process (CSP) associated with the post-annealing technique. In this novel technique, H2O vapor originating from condensation reactions between residual Si-OH groups in cold-sintered LD glasses played the role of a foaming agent. With the increasing concentration of NaOH solutions, many more residual Si-OH groups appeared, and then rising trends in number as well as size were found for spherical pores formed in the resultant porous LD glass-ceramics. Correspondingly, the total porosities and average pore sizes varied from 25.6 ± 1.3% to 48.6 ± 1.9% and from 1.89 ± 0.68 μm to 13.40 ± 10.27 μm, respectively. Meanwhile, both the volume fractions and average aspect ratios of precipitated LD crystals within their pore walls presented progressively increasing tendencies, ranging from 55.75% to 76.85% and from 4.18 to 6.53, respectively. Young's modulus and the hardness of pore walls for resultant porous LD glass-ceramics presented remarkable enhancement from 56.9 ± 2.5 GPa to 79.1 ± 2.1 GPa and from 4.6 ± 0.9 GPa to 8.1 ± 0.8 GPa, whereas their biaxial flexural strengths dropped from 152.0 ± 6.8 MPa to 77.4 ± 5.4 MPa. Using H2O vapor as a foaming agent, this work reveals that CSP associated with the post-annealing technique is a feasible and eco-friendly methodology by which to prepare porous glass-ceramics.

Effect of MoO3/WO3 modulation on high-temperature wettability and crystallization behavior of glass and its application in solar cell

The role of glass in the metallization contact of crystalline silicon solar cells is crucial. Numerous studies have been conducted to investigate the reaction between the main components in glass and SiNx antireflection layer during sintering. Additionally, the low content component in glass plays an indispensable role in etching and wetting silicon base. The present study investigated the impact of ionic radius on glass properties through manipulation of the elemental composition of transition metals Mo and W. The results indicated a significant decrease in the characteristic temperature point of glass and an increase in wettability after the addition of MoO3 and WO3. Furthermore, the thermal expansion of glass was observed to increase with higher WO3 content. Screen printing for the preparation of silver electrodes revealed that glass-silver pastes had optimal printing properties. When the quality ratio of MoO3 and WO3 was 7:3, it effectively enhanced the precipitation of Bi2WO6 and Pb7.90Mo0.10O12.15 crystals in the glass, leaded to a reduction in the band gap of the glass. This resulted in an increased imprint of silver crystals within the glass layer, with more nano-silver crystals were deposited near the pyramid. Consequently, an optimal metallization contact was established between the silver grid and emitter. The average aspect ratio of silver grid improved from 0.415 for AG-1 to 0.469 for AG-3, which enhanced the photoelectric conversion efficiency of crystalline silicon solar cells.

Preparation of α-hemihydrate gypsum whiskers from phosphogypsum using atmospheric pressure nitrate solution

A substantial stockpile of phosphogypsum (PG) not just consumes land resources, but also poses environmental contamination risks. Herein, the conversion of PG into high-value α-hemihydrate gypsum (α-HH) whisker by the atmospheric pressure salt solution method with simple process, high efficiency and low energy consumption was investigated. Sodium nitrate was found to accelerate the conversion of PG into α-HH, and sorbitol could modify the α-HH into rod-like morphology with high aspect ratios. The α-HH whiskers with an average length of 96.28 µm and an average aspect ratio of 25.47 were prepared within 1.5 h under the optimal parameters of 80 ℃, sodium nitrate-30 wt%, PG-12 wt%, and sorbitol-1 wt%. The modulation mechanism was that hydroxyl groups in sorbitol formed strong hydrogen bonds with the sulfate groups on the lateral of the crystals, which promoted the growth of α-HH along the c-axis. Moreover, the filtrate could be effectively recycled by adding salt medium and crystallization modifier. Such technique provides a theoretical basis for the high-value utilization of PG.

In-situ manipulation of TiB whisker orientation and investigation of its high-temperature mechanical properties in titanium matrix composites

“SPS pre-sintering + SPS reactive hot extrusion” (SPSHE) is a promising technique for manipulating the orientation of TiB whiskers (TiBw) in discontinuously reinforced titanium matrix composites (DRTMCs). In the current study, (12.4 vol % TiBw +2.9 vol % TiC)/Ti6Al4V composites were prepared using SPSHE technology, successfully achieving both the normalization of TiBw orientation and a high aspect ratio. Specifically, the [010] axis of TiBw was aligned with the extrusion direction, and the average aspect ratio was 24.86. Tensile tests were conducted on the DRTMC samples at temperatures of 873 K, 923 K, and 973 K. The results demonstrate that SPSHE significantly enhances the high-temperature strength of the composite. At 873 K, the DRTMC exhibited an exceptionally high tensile strength of 732.2 ± 20 MPa. The main strengthening mechanisms of the DRTMC include load transfer strengthening from TiBw and TiC particles, solution strengthening, fine grain strengthening and dislocation strengthening. Moreover, at 873 K and 923 K, the dominant failure mode of the reinforcement was a load-bearing fracture. However, as the test temperature increased to 973 K, a mixed failure mode of load-bearing fracture and interface debonding was observed in the reinforcement.

Particle dispersion and mechanical properties enhancement of in-situ TiB2/7050 Al matrix composite via additive friction stir deposition

A high-performance in-situ TiB2 particle reinforced 7050 Al matrix composite (in-situ TiB2/7050 composite) was successfully fabricated via additive friction stir deposition (AFSD). Microstructure and mechanical properties of both as-received and as-deposited materials were thoroughly examined. Results evidence that AFSD process can homogenize TiB2 particles and refine the microstructure of in-situ TiB2/7050 composite, thereby improving the mechanical properties. The average grain size and aspect ratio of the as-deposited in-situ TiB2/7050 composite were reduced to 2.17 μm and 1.78, respectively. After T6 heat treatment, the ultimate tensile strength (UTS), yield strength (YS), and elongation (EL) of the as-deposited material were 653 MPa, 576 MPa, and 11.6 %, respectively. In comparison to the as-received material, the UTS and YS increased by 112.7 % and 96.6 %, respectively, and the EL remained largely unchanged.

Improving mechanisms of lamellar microstructure and mechanical properties by Y and in-situ Y2O3: Modification of carbides particles and complete transformation of Ti2AlC particles

To reveal the modification mechanism of carbides particles by in-situ Y2O3, and then the improvement mechanisms for Ti42Al6Nb2.6C-xY alloys, the microstructures were observed by SEM, XRD and TEM, and the mechanical properties were examined. Results show that the flaky TiC transformed completely into Ti2AlC, and the morphology of Ti2AlC turned fine-needle shaped into short-rod shaped. The content of Ti2AlC with the aspect ratio of 1–5 increased from 24.2 to 81.4%, and the average aspect ratio decreased from 7.9 to 3.7 as Y increased from 0 to 0.08 at. %. The average lamellar colony size and lamellar spacing decreased from 24.054 to 17.500 μm and 0.531 to 0.304 μm, respectively. The growth of TiC phase was constrained by in-situ Y2O3, which alleviated agglomeration distribution of TiC and provided a fine TiC substrate for the nucleation of Ti2AlC. The interfacial interaction between in-situ Y2O3 and Ti2AlC restricted the longitudinal and transverse growth of Ti2AlC. The modified Ti2AlC and in-situ Y2O3 particles as nucleation sites for β grains were the basis for obtaining fine lamellar structure. For mechanical properties, the compressive strength increased from 1388 to 1781 MPa, the yield strength increased from 1265 to 1544 MPa, and the Vickers hardness increased from 495 to 609 HV. The refinement of lamellar colony by modified Ti2AlC and in-situ Y2O3, and the load strengthening of Ti2AlC particle contributed to the mechanical properties.

Designing liquid metal microstructures through directed material extrusion additive manufacturing

Material extrusion (MEX) of soft, multifunctional composites consisting of liquid metal (LM) droplets can enable highly tailored properties for a range of applications from soft robotics to stretchable electronics. However, an understanding of how LM ink rheology and print process parameters can reconfigure LM droplet shape during MEX processing for in-situ control of properties and function is currently limited. Herein, the material (ink viscosity, and LM droplet size) and process (nozzle velocity, height from print bed, and extrusion rate) parameters are determined which control LM microstructure during MEX of these composites. The interplay and interdependence of these parameters is evaluated and nearly spherical LM droplets are transformed into highly elongated ellipsoidal shapes with an average aspect ratio of 12.4 by systematically tuning each individual parameter. Material and process relationships are established for the LM ink which show that an ink viscosity threshold should be fulfilled to program the LM microstructure from spherical to an ellipsoidal shape during MEX. Additionally, the thin oxide layer on the LM droplets is found to play a unique and critical role in the reconfiguration and retention of droplet shape. Finally, two quantitative design maps based on material and process parameters are presented to guide MEX additive manufacturing strategies for tuning liquid droplet architecture in LM-polymer inks. The insights gained from this study enable informed design of materials and manufacturing to control microstructure of emerging multifunctional soft composites.