Field assisted sintering techniques, such as Flash Sintering (FS), allow rapid heating and densification of ceramics within seconds at significantly reduced environmental temperatures. FS of oxides has been extensively researched since 2010, whereas the potential densification of non-oxides such as carbides is rarely investigated. In the first part of this investigation the atmospheric breakdown and plasma formation under FS-conditions relevant to SiC and B4C was researched. In the present work, the FS of B4C was investigated with and without plasma formation for comparison, and the influence and optimum combination of the other main FS-parameters determined. The results showed that at a furnace temperature of 1500 °C, it is possible to densify B4C by DC FS with or without an initial plasma formation. However, though plasma formation did not itself lead to densification of the material, the plasma-induced removal of the B2O3-layer on the surface of the powder led to a significant improvement in subsequent densification during FS. The effect of the Ar-plasma generated in removing the surface oxide from B4C-particles was confirmed by SEM and XPS. Other process variables such as carbon additives, thermal insulation and hold time also significantly influenced the densification of B4C by FS. With the optimised conditions, 96 % dense B4C, with a grain size of 10 μm and a hardness of 31 GPa (HV1) was produced by pressureless FS in 5 min at a furnace temperature of 1500 °C.
Read full abstract