Assessment Of Fracture Toughness Research Articles

AI-driven data fusion modeling for enhanced prediction of mixed-mode I/III fracture toughness

This research evaluates the use of artificial intelligence to enhance the accuracy of predictions for mixed-mode I/III fracture toughness in polymethyl methacrylate . Traditionally, assessing fracture toughness relies heavily on destructive testing methods, specifically using edge-notch disc bend specimens subjected to three-point bending tests. These established methods are not only expensive and time-consuming but also frequently limited by the availability of data. To address these challenges, this study introduces a data fusion source modeling approach. This approach integrates primary fracture toughness test data with secondary predictive data derived from the maximum tangential stress criterion and the local strain energy density criterion. By employing adaptive boosting and general regression neural network algorithms, the models developed in this research demonstrate a marked improvement in predictive performance compared to traditional primary source models. Additionally, a feature importance analysis using Shapley Additive exPlanations values reveals that the mode mixity parameter, specimen thickness, and radius are critical factors influencing fracture toughness. The study highlights that while mode mixity emerges as the most significant factor, a reduction in specimen thickness generally leads to decreased fracture toughness, whereas an increase in radius has a more complex, often negative, effect. The results of this study indicate that AI-powered models using data fusion can overcome limitations related to data scarcity, enabling more accurate predictions in fracture mechanics. Furthermore, this approach provides a pathway for utilizing AI in other engineering domains where data sets are limited.

Time-Dependent Reliability-Based Methodology for Assessing Fracture Toughness Requirements for Highway Bridges

Time-Dependent Reliability-Based Methodology for Assessing Fracture Toughness Requirements for Highway Bridges

Assessment of fracture toughness in fibrous concrete via Brazilian test: Experimental study with low-clinker cementitious binder

As the predominant and cost-effective material in the construction industry, concrete is susceptible to tension weaknesses, leading to significant flaws such as cracking and brittle fracturing. Recent advancements in fibrous concrete have emerged as a solution to mitigate these issues. Incorporating steel fibers in concrete has emerged as a promising solution to improve crack resistance and structural integrity. This study focuses on developing eco-friendly concrete using a low-clinker cementitious binder and short steel fibers to enhance fracture toughness and mitigate the environmental impact by effectively utilizing lime sludge. Concrete specimens were prepared with three binder types: treated lime sludge (TLS) at 15 % and 30 % and calcined clay (CC) at 15 % and 30 %, replacing conventional clinker. Short steel fibers were added at 1.5 % by volume to enhance mechanical properties. Fracture toughness was evaluated using notched Brazilian disc specimens, assessing mode I, II, and mixed-mode (I/II) fracture at multiple notch orientations (β = 0°, 15°, 28.83°, 45°, 60°, 75°, and 90°). Microstructural analysis during strength development was performed using scanning electron microscopy and X-ray diffraction. The findings revealed that specimens containing 15 % TLS, 30 % CC, and 1.5 % steel fibers exhibited the highest fracture toughness. Mode II fracture toughness exceeded mode I, indicating improved resistance to crack propagation. The addition of fibers to the specimens under mode II demonstrated improved fracture toughness, ranging from 0.44 to 0.53 MPa·m^1/2 compared to the corresponding non-fibrous specimens. The fibrous specimens showed significantly higher ultimate loads at β = 90° compared to β = 0°, indicating superior crack resistance and structural integrity under perpendicular loading conditions. The Brazilian disc specimens demonstrated variability in fracture toughness across different loading orientations, highlighting their suitability for mixed-mode fracture assessment.

The impact of Si3N4 incorporation on the mechanical characteristics of ZrB2–SiC nanocomposite sintered via pressureless method

Due to their unique properties, ultra-high-temperature ceramics possess have great potential for aerospace and industrial applications. In this study, we utilized ZrB2 and Si3N4 powders in micron scale, along with SiC powder in both nano and micron scale. A nanocomposite comprising ZrB2-20 vol% SiC (15 % nano - 5 % micron)-10 % ZrC was incorporated into the base composition by adding Si3N4 in volumes of 1-2-3 volume and 4 %. The process is carried out by pressure-less sintering at 2150 °C. The evaluation in this study involved X-ray diffraction (XRD) analysis, hardness measurement, density determination, fracture toughness assessment, and bending test. The results showed that addition of Si3N4 enhances the relative density, hardness, and fracture toughness of this nanocomposite. The sample with Si3N4volume fraction of 3 % has the best performance, with a relative density of 99.4 %, a hardness of 20.33 GPa, and a fracture toughness of 3.12 MPa M1/2.

The importance of fracture toughness evaluation for additively manufactured metals

Yield strength and fracture toughness are key properties of structural materials used by designers for engineering applications, whereas secondary properties like ductility are not generally used in quantitative design calculations. However, since ductility is usually measured along with strength in the same tensile test, it is often used as an indication of the fracture toughness even though these properties are usually not directly proportional. As a result, many researchers initially, and only, screen new materials and processing routes for good combinations of strength and ductility rather than evaluating fracture toughness independently. This can result in poorly informed decisions being made early in the development stages for structural applications where materials with combinations of high strength and good fracture toughness are required. In this article, we evaluate the correlation between fracture toughness and ductility of Al-, Fe-, and Ti-based alloys that were processed using conventional methods as well as by additive manufacturing (AM) routes. We highlight that the correlation between fracture toughness and ductility is very weak, which in the case of AM materials is attributed to their often-metastable microstructures, their layer-by-layer mesostructures, and their anisotropic failure characteristics that lead to pronounced variability in the fracture toughness data for materials with similar ductility. Our findings suggest that an independent assessment of fracture toughness alongside the tensile properties (strength and ductility) is required to correctly optimize the AM processing of structural materials and provide engineers with the properties required for the design of parts and components for structural and safety-critical applications.

Comparative analysis of unloading compliance and normalization methods for fracture toughness assessment in 316L stainless steel at cryogenic temperatures

In the present study, the impact of test temperature, specimen geometry, and evaluation methodologies on the fracture toughness of 316L stainless steel was evaluated. Tensile and fracture mechanics tests were conducted utilizing a cryostat across a range of temperatures from ambient conditions to liquid hydrogen environments. The analysis of crack length prediction and resistance curve was performed using two fracture toughness evaluation methods: the unloading compliance method and the normalization method. The difference in fracture toughness by specimen thickness using the normalization method was within acceptable tolerances for all temperatures. However, fracture toughness evaluation using the unloading compliance method showed apparent negative crack growth at all temperatures, causing differences in J-integrals between specimen thicknesses and discrepancies between physical and estimated crack extensions. The application of the offset technique to the unloading compliance method significantly reduced these differences and made the J-integral of the normalization method and the unloading compliance method agree well. The substantial underestimation in the correction of the rotation angle at ambient temperatures was confirmed through real-time imaging of the crack tip with the unloading compliance method, which contributed to the large deviations between estimated and measured crack extensions.

Influence of an Engineered Notch on the Electromagnetic Radiation Performance of NiTi Shape Memory Alloy.

This work explores the influence of a pre-engineered notch on the electromagnetic radiation (EMR) parameters in NiTi shape memory alloy (SMA) during tensile tests. The test data showed that the EMR signal fluctuated between oscillatory and exponential, signifying that the specimen's viscosity damping coefficient changes during strain hardening. The EMR parameters, maximum EMR amplitude, and average EMR energy release rate remained constant initially but rose sharply with the plastic zone radius with progressive loading. It was postulated that new Frank-Read sources permit dislocation multiplication and increase the number of edge dislocations participating in EMR emissions, leading to a rise in the value of EMR parameters. The study of the correlation between EMR emission parameters and the plastic zone radius before the crack tip is a vital crack growth monitoring tool. An analysis of the interrelationship of the EMR energy release rate at fracture with the elastic strain energy release rate would help develop an innovative approach to assess fracture toughness, a critical parameter for the design and safety of metals. The microstructural analysis of tensile fractures and the interrelation between deformation behaviours concerning the EMR parameters offers a novel and real-time approach to improve the extant understanding of the behaviour of metallic materials.

Assessing fracture toughness of vintage and modern X65 pipeline steels under in situ electrochemical hydrogen charging using advanced testing methodology

The susceptibility of pipeline steels to hydrogen embrittlement, which can significantly impair mechanical performance, especially fracture toughness, is a critical issue in infrastructure integrity. This study evaluates the fracture toughness of modern and vintage API X65 steels under cathodic polarization (CP) conditions, employing methods such as rising displacement testing, stepwise rising constant load testing, and constant load testing. Tearing crack growth was detected at crack tip opening displacements (CTODs) of 0.032 to 0.055 mm while subsequent crack arrest under constant force loading was observed with CTOD thresholds of 0.148 mm and 0.255 mm for modern and vintage X65, respectively. Electron channelling contrast imaging demonstrated that arrested cracks in both steels exhibited reduced plasticity and a higher propensity for crack branching compared to propagating cracks. These findings highlight the need for tailored strategies to mitigate the effects of hydrogen embrittlement in pipeline materials and underscore the differences in damage tolerance between steel generations.

Exploring the impact of varying notch-width ratios on electromagnetic radiation parameters at tensile fracture of C35000 brass

The paper discusses experimental research to analyze how the notch-width ratio (2a/w) impacts Electromagnetic Radiation (EMR) emission parameters at tensile fracture in C35000 brass. The EMR emission signals during tensile fracture were captured using a copper chip antenna and stored in an oscilloscope for further analysis. The EMR parameters and mechanical parameters at fracture showed a smooth correlation. Investigating the association between the EMR parameters and the plastic zone radius formed before the crack tip may help develop an innovative tool for crack growth monitoring. The interrelation between the EMR energy release rate and the Elastic strain energy release rate may help create an innovative method for assessing fracture toughness, a fundamental property of metallic materials. The EMR energy release rate exhibited a parabolic relationship with an analytical correlation of stacking fault energy. Field emission scanning electron microscopy (FESEM) examined the fractured specimen's microstructure. A thorough examination of the relationship between dislocations, EMR characteristics, and real-time applications could be a novel technique for understanding material behaviour in detail.

Tensile and Fracture Characteristics of 304L Stainless Steel at Cryogenic Temperatures for Liquid Hydrogen Service

As the urgency for carbon-neutral fuels grows in response to global warming and environmental pollution, liquid hydrogen, with its high energy density, emerges as a promising candidate. Stored at temperatures below 20 K, liquid hydrogen’s containment system requires materials resilient to such cryogenic temperatures. Austenitic stainless steel, including 304L grade, has been widely used due to its favorable properties. However, designing pressure vessels for these systems necessitates a deep understanding of fracture mechanics and accurate assessments of the material’s fracture toughness at cryogenic temperatures. The mechanical behavior at these temperatures differs significantly from that at room temperature, making testing at 20 K a complex procedure that requires stringent facilities. This study examines the tensile behavior and fracture toughness of 304L stainless steel at cryogenic temperatures, comparing and analyzing the characteristics observed at 20 K with those at room temperature. The phenomenon of discontinuous yield, with abrupt stress drops and stepwise deformation at low temperatures, has been identified, resulting in more complex stress–strain curves. Limitations were found in the calculation of the crack length during the assessment of fracture toughness in stainless steel under extremely low-temperature environments through the J-integral compliance method. To address these constraints, a comparative analysis was carried out to determine potential corrective measures.

Determination on the fracture toughness of the welded joints of X80 pipeline steels based on small punch test

For the sake of design and integrity assessment of the fracture toughness of high-grade pipelines, it is necessary to carry out accurate fracture toughness assessment of the welded joints. The study of more concise and effective fracture toughness testing methods has important theoretical and engineering value. At present, the fracture control of girth welding joints is mainly based on J integral, CTOD and CTOA. However, it is hard to carry out standard fracture toughness tests at some local narrow areas of the welded joints such as the heat affected zone for the difficulty of sampling. On this basis, this paper aims to propose a method to determine the fracture initiation toughness JIC of the welded joints of high-grade pipeline steels based on the micro-sample test method - small punch test. Firstly, small punch specimen with through-thickness notch was designed. Secondly, the finite element model of the notched specimen was established, and verified by the notched specimen tests of X80 steel. Furthermore, the elastic–plastic material properties of different zones of the welded joint were obtained by the empirical correlation method of small punch test and further used for the determination of J contour integral. The GTN damage parameters were calibrated by the three-point bending tests and further used for the determination of the crack initiation displacement. Finally, the fracture initiation toughness JIC(SPT) of different zones of the welded joint were obtained by the SPT method and verified by the three-point bending test. The results show that the fracture initiation toughness JIC(SPT) of each region of the welded joint obtained by notched SPT specimen were all less than the SENB test results. But there is a good empirical correlation between the two results so that the SPT method can be further modified by establishing an empirical correlation model. The SPT method has good engineering application prospect for the accurately characterization of the different distribution of fracture toughness in different areas of the welded joints.

Thermally Activated Crack Growth and Fracture Toughness Evaluation of Pipeline Steels Using Acoustic Emission

The article presents an approach to assessing the fracture toughness of structural alloys based on thermally activated crack growth and recording acoustic emission signals. The kinetic and structural features of the stable growth of the initiated crack are estimated using a multilevel acoustic emission model based on the time dependence of the logarithm of the cumulative acoustic emission count. The article provides an evaluation of the stable kinetic constants included in the equation of the thermal fluctuation steps of a crack according to literature sources and using the acoustic emission method. It is shown that parameters such as activation energy, activation area before the crack tip, and the rate of non-activation crack growth are stable and show a satisfactory correspondence between the reference literature and real experiments. The approach does not require a set of laboratory experiments to determine the empirical constants of traditional crack growth rate equations, and it also differs in that it takes into account the unique features of the destruction of a particular specimen or technological equipment and allows for a non-destructive assessment of fracture toughness. The values obtained are conservative. The concentration criterion of destruction requires further investigation.

Fracture toughness assessment of surface cracks in slender ultra-high-strength steel plates

Safe design against unstable fractures in load-bearing structures is crucial at sub-zero temperatures where the brittle fracture toughness can be unfavourable, especially for high-stress designs incorporating ultra-high-strength steels. The brittle fracture toughness of surface cracks in structural steel with a minimum yield strength of 1300 MPa is, for this reason, tested in the present study at sub-zero temperatures. The realistic flaws are compared with single-edge notched specimens (SEN(B)) from thicker plates with the same chemical composition, using a representative fracture toughness for a three-dimensional crack front according to the Master Curve method. A novel approach determines the latter without considering the local temperature and constraint variation through empirical relations. The experimental result shows a difference in the reference temperature between the two specimen types, which likely is the natural variation of the manufactured materials and/or a loss of constraint due to the difference in the scaled specimen deformation level.

Comments on “Identification of micro‐failure processes of HDPE‐henequen fiber composite material by using acoustic emission monitoring: Effect of fiber surface modification”

AbstractA few comments on the study “Identification of micro‐failure processes of HDPE‐henequen fiber composite material by using acoustic emission monitoring: Effect of fiber surface modification,” have been argued in this research article. These comments are mostly focused on the method exploited for fracture toughness assessment. The fracture toughness of all compounds was utilized via essential work of fracture (EWF), but several specimens did not consider the EWF prerequisites. These requirements are that the ligament shall be fully yielded previous to the onset of crack growth and the fracture takes place under plane‐stress circumstances. Consequently, the data that the writers acquired are questionable.

Fracture Toughness Assessment of 15Kh2NMFA-A Steel Based on Local Fracture Models

Fracture Toughness Assessment of 15Kh2NMFA-A Steel Based on Local Fracture Models

Micromechanical characterization of microwave dielectric ceramic BaO–Sm 2O 3–5TiO 2 by indentation and scratch methods

Mechanical characterization of dielectric ceramics, which have drawn extensive attention in wireless communication, remains challenging. Micromechanical properties with microstructures of dielectric ceramic BaO-Sm₂O₃-5TiO₂ (BST) were assessed by nanoindentation, microhardness, and microscratch tests under different indenters, along with X-ray diffraction, scanning electron microscopy, and Raman spectroscopy. Accurate determination of elastic modulus (i.e., 260 GPa) and indentation hardness (i.e., 16.2 GPa) of brittle BST ceramic by instrumented indentation technique requires low loads with little indentation-induced damage. Elastic modulus and indentation hardness were analyzed by different methodologies such as energy-based and displacement-based approaches, and elastic recovery of Knoop imprint. Consistent values (about 3.1 MPa·m^1/2) of fracture toughness of BST ceramic were obtained by different methods such as Vickers indenter-induced cracking method, energy-based nanoindentation approaches, and linear elastic fracture mechanics-based scratch approach with a spherical indenter, demonstrating successful applications of indentation and scratch methods in characterizing fracture properties of brittle solids. The deterioration of elastic modulus or indentation hardness with the increase in indentation load is caused by indentation-induced damage, and can be used to determine fracture toughness of material by energy-based nanoindentation approaches, and the critical void volume fraction is 0.27 (or 0.18) if elastic modulus (or indentation hardness) of the brittle BST ceramic is used. The fracture work at the critical load corresponding to the initial decrease in elastic modulus or indentation hardness can also be used to assess fracture toughness of brittle solids, opening new venues of application of nanoindentation test as a means to characterize fracture toughness of brittle ceramics.

Reduced-dimensional phase-field theory for lattice fracture and its application in fracture toughness assessment of architected materials

To develop an efficient numerical scheme for investigating the fracture characteristics of modern architected lattice materials, we present a phase-field fracture model for shallow beams, an assemblage of which forms the lattice. Our approach introduces a simple hypothesis for the variation of phase-field across the beam cross-section along with the standard Euler–Bernoulli type kinematic assumptions to reduce the three-dimensional problem to a one-dimensional one. A variationally consistent formulation based on these hypotheses leads to an overestimation of crack driving energy. Our proposition overcomes it by incorporating a correction within the popular hybrid framework of phase-field fracture. We establish the efficacy and accuracy of the proposed formulation by performing a series of numerical simulations of fracture in beams and comparing the one-dimensional predictions with two-dimensional responses. The beam fracture model is then utilized in several investigations pertaining to architected brittle lattice materials, e.g. direct numerical simulation of crack propagation in lattices, application to concurrent multiscale approach, and utility in sequential multiscale modelling via predicting the fracture toughness of the homogenized material.

INTERFACIAL FRACTURE TOUGHNESS OF UNCONVENTIONAL SPECIMENS: SOME KEY ISSUES

Laboratory specimens used to assess the interfacial fracture toughness of layered materials can be classified as either conventional or unconventional. We call conventional a specimen cut from a unidirectional composite laminate or an adhesive joint between two identical adherents. Assessing fracture toughness using conventional specimens is a common practice guided by international test standards. In contrast, we term unconventional a specimen resulting from, for instance, bimaterial joints, fiber metal laminates, or laminates with an elastically coupled behavior or residual stresses. This paper deals with unconventional specimens and highlights the key issues in determining their interfacial fracture toughness(es) based on fracture tests. Firstly, the mode decoupling and mode partitioning approaches are briefly discussed as tools to extract the pure-mode fracture toughnesses of an unconventional specimen that experiences mixed-mode fracture during testing. Next, we elaborate on the effects of bending-extension coupling and residual thermal stresses often appearing in unconventional specimens by reviewing major mechanical models that consider those effects. Lastly, the paper reviews two of our previous analytical models that surpass the state-of-the-art in that they consider the effects of bending-extension coupling and residual thermal stresses while they also offer mode partitioning.

Characterization of bulk metallic glasses by microscratch test under Rockwell C diamond indenter and progressive normal load

Microscratch responses of 14 bulk metallic glasses were investigated by Rockwell C diamond indenter under progressive normal load. Effects of mechanical properties on microscratch variables are quantified for bulk metallic glasses. Penetration depth increases linearly with normal force, and a power-law function can be used to express the variation of residual depth with normal force under small loads. Residual depth fluctuates under large loads; and elastic recovery rate, scratch friction coefficient, lateral hardness, and scratch hardness all tend to be stable under large loads. The asymptotic scratch friction coefficient decreases linearly with the increase in scratch hardness. The asymptotic elastic recovery rate is found to be proportional to the ratio of elastic modulus over Knoop hardness, and scaling relationships among hardness values and yield strength are found. Different scratch-based methodologies of assessing fracture toughness are compared and discussed. The successful characterization of fracture toughness by scratch-based methods requires sufficiently large loads, and different methodologies have different scopes of application.

A Simple Principle for Fracture Toughness Assessment of Ductile Materials by Ball Indentation Technique

A simple principle for determining fracture toughness (FT) of ductile materials by ball indentation (BI) technique is suggested here. The principle is based on the consideration that the total fracture energy of a material is equivalent to the indentation energy corresponding to a critical plastic strain (CPS); the latter can be estimated from the true fracture strain in tensile test and stress triaxiality ratio in tensile and BI test. Fracture toughness values of 304LN stainless, 316LN stainless, interstitial free (IF), 0.14% C and SA333 steels have been determined by the modified BI technique as well as by standard J-integral test for two steels. A comparative assessment indicates that the equivalent FT values determined by the suggested BI technique is within 5% of the estimated or reported values of J-integral FT of the materials, and thus validates the consideration behind the principle of the suggested BI technique.