Brief review of the fine-dispersed powders production technologies for additive laser technologies is presented in the paper. Non-stationary mathematical model of DC plasma torch operation and stationary model of the reactor operation for powder spheroidization have been developed. Air is used as the plasma-forming gas. The influence of the transporting flow and compressing gases on the characteristics of the plasma flow is analyzed. Verification of the non-stationary mathematical model of DC plasma torch operation is based on experimental studies. Radial temperature distributions obtained from the results of numerical simulation and spectral diagnostics of the plasma torch PN-V1 are presented. The results of the experimental study describing plasma flow behavior for given parameters of the fine-dispersed powders spheroidization process are presented in the paper.