Aqueous precipitation polymerization is commonly used in the industry due to its efficient heat dissipation, reaction stability and production flexibility. However, its mechanisms and kinetics are still partially unclear. The ammonium persulfate-ammonium sulfite monohydrate (APS-AS) initiated aqueous phase precipitation polymerization of acrylonitrile (AN) at low concentration was deeply investigated, with the APS initiation system as a control. The apparent kinetic equations for the APS and APS-AS initiation systems were determined to be Rp= K[AN]1.706[(NH4)2S2O8]0.704 and Rp= K[AN]3[(NH4)2S2O8]0.704[(NH4)2S2O3]−1.055, respectively. Monitoring AN distribution in the aqueous and polyacrylonitrile (PAN) phases revealed a rapid transition of the reaction site from the aqueous phase to the PAN phase following polymer precipitation. Zeta potential and primary particle number exposed that the nucleation site disparities between initiation systems led to different predominant factors affecting the polymerization rate. The change in molecular weight during polymerization had a maximum due to its dependence on the monomer concentration. The crystallinity of the product initially increased during polymerization, then decreased and eventually stabilized. Scanning electron microscopy (SEM) revealed that the diameter of the internal particles was larger, while the surface particles were smaller after coagulation. These findings offer crucial insights for optimizing aqueous precipitation polymerization and PAN particle property control.
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