Intelligent wearable sensing technology plays a pivotal role in the era of the Internet of Things and artificial intelligence, especially for human–machine interaction, physiological monitoring, and intelligent robotics. However, achieving a wide sensing range, high sensitivity, and ultra-long durability in pressure sensors while maintaining a simple and cost-effective fabrication remains challenging. This study presents a novel pressure sensor using silver nanoparticles (AgNPs) and carbon nanotubes (CNTs) modified nonwoven fabric for polyethylene terephthalate (PET) flexible interdigitated electrodes (IDEs). A low-cost spray-coating method was employed to deposit AgNPs/CNTs onto nonwoven fabric as the sensing layer, which was then combined with PET-based IDEs and encapsulated using polyimide (PI) film. The resulting piezoresistive sensor exhibits an extensive sensing range up to 90 kPa, high sensitivity up to 20 kPa−1 within 0–2 kPa, rapid response/recovery times (48 ms/44 ms), and outstanding repeatability over 6000 cycles. It can be assembled into an electronic skin tactile sensor array for mapping tactile size and orientation, and integrated into clothing for real-time monitoring of physiological signals like pulse, heartbeat, and grasp force. This work proposes a novel approach for developing wearable, highly sensitive, and wide-ranging pressure sensors, showing potential for multifunctional applications in next-generation artificial electronic skin, personal health monitoring, intelligent robotics, and human–machine interaction
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