Anode Catalyst Research Articles

Engineering Topological and Chemical Disorder in Pd Sites for Record-Breaking Formic Acid Electrocatalytic Oxidation.

Designing palladium-based formic acid oxidation reaction (FAOR) catalysts to achieve significant breakthroughs in catalytic activity, pathway selectivity, and toxicity resistance is both urgent and challenging. Here, these challenges are addressed by pioneering a novel catalyst design that incorporates both topological and chemical disorder, developing a new class of PdCuLaYMnW high-entropy amorphous alloys with a porous network (Net-Pd-HEAA) as a highly active, selective, and stable FAOR electrocatalyst. This novel Net-Pd-HEAA demonstrates record-breaking FAOR performance, achieving the mass and specific activities of 5.94 A mgPd -1 and 8.94mA cm-2, respectively, surpassing all previously reported Pd-based catalysts and showing strong competitiveness against advanced Pt-based catalysts. Simulataneously, Net-Pd-HEAA exhibits extraordinary stability in accelerated durability tests (ADT) and chronoamperometry (CA) tests. Advanced characterization and in situ, spectral analysis reveal that the extremely disordered atomic structure effectively regulates the geometric and electronic structure of the Pd sites, enhancing active intermediate coverage, facilitating dehydrogenation pathway, and inhibiting the production/adsorption of CO. Furthermore, when employed as the anode catalyst in proton exchange membrane water electrolysis (PEMWE), Net-Pd-HEAA only requires a potential of 1.28V to obtain a current density of 1 A cm-2, and operates stably in a highly corrosive electrolyte for over 100 h.

Breaking Activity‐Durability Inverse Relationship via Electrode Engineering by Utilizing β‐MnO2/RuO2 Heterostructures for Efficient Seawater Electrolysis

AbstractSignificant efforts are underway to enhance the efficiency of water electrolysis for sustainable hydrogen production. Approaches that were explored are the design of an efficient anode, engineering of electrolytes, and application of diffusion protective layer over the catalyst to protect it from corrosive reactions. Here we are exploring the engineering of electrode fabrication to enhance the efficacy of anode catalysts by ensuring that the materials are carefully selected. β‐MnO2 has been used to develop a cost‐effective method for electrode fabrication that establish a Schottky junction at heterostructure interface. This method transforms commercial RuO2, which is considered to be less active and stable, highly selective for chlorine oxidative reactions, into a highly active, stable, and OER‐selective in alkaline medium and surrogate seawater. With the help of thorough electrochemical techniques, we found that this engineering significantly improves the effective electrochemical surface area, and higher kinetics and conversion per unit site, profoundly affecting the charge transfer mechanism and optimizing the adsorption of OER intermediates, resulting in much‐increased mass activity. It is observed that the selectivity of the OER was enhanced due to the Lewis acid repercussions of β‐MnO2.

In Situ Anodic Transition and Cathodic Contamination Affect the Overall Voltage of Alkaline Water Electrolysis

NiFe (oxy)hydroxide has been widely used as a benchmark anodic catalyst for oxygen evolution reactions (OERs) in alkaline water electrolysis devices; however, the energy saving actually takes contributions from both the anodic OER and cathodic hydrogen evolution reaction (HER). In this work, we observe the catalytic promotion upon the in situ-derived NiFe (oxy)hydroxide from the NiFe alloy monolithic electrode and also point out that the coupled nickel cathode is contaminated, leading to the loss of HER activity and a reduction in overall efficiency. It is found that Ni2+ and Fe3+ cations are inevitably detached from the anode into the electrolyte and electrodeposited on the nickel cathode after the three-month industrial simulation. This research presents the significant enhancement of the oxygen evolution catalysis using an in situ aging process and emphasizes that the catalytic application should not only be isolated on the half reaction, but a reasonable coupled electrode match to get rid of the contamination from the electrolyte is also of great significance to sufficiently present the intrinsic catalytic yielding for the real application.

3D-stacked electrospun iron-doped nickel cobalt oxide nanofibers as integrated electrodes for anion exchange membrane water electrolysis

The commercialization of anion-exchange membrane water electrolysis (AEMWE) requires the development of highly active, stable, and cheap anode catalysts for the oxygen evolution reaction (OER). In this study, we proposed electrospun iron-doped NiCo2O4 (NCO) nanofibers on nickel foam (NF) and evaluated the performances of the resulting samples (FeX-NCO/NF; X = iron loading in NCO (0, 5, 10, and 15 at %)) as unitized anodes for the OER. Among the fabricated electrodes, Fe10-NCO/NF exhibited the lowest overpotential of 352 mV at a current density of 50 mA cm−2 in a half-cell test owing to its improved intrinsic activity. In an AEMWE single-cell test, Fe10-NCO/NF as anode showed high current density (932 mA cm-2 at 1.8 V) and long-term stability for 150 h The improved AEMWE performance of Fe10-NCO/NF was attributed to efficient mass transport enabled by superhydrophilic three-dimensional porous structure featuring stacked nanofibers.

Combining Bismuth Telluride and Palladium for High Efficiency Glycerol Electrooxidation.

Designing high-performance anodic catalysts to drive glycerol oxidation reaction (GOR) is essential for advancing direct alcohol fuel cells. Coupling Pd with oxophilic materials is an effective strategy to enhance its intrinsic catalytic activity. In this study, we successfully synthesized Pd/Bi2Te3 catalysts with tunable compositions, using Bi2Te3 as a novel promoter, and applied them to the GOR for the first time. Electrocatalytic tests revealed that the activity of the Pd/Bi2Te3 catalysts was closely linked to their compositions. Among these catalysts, the optimized Pd/Bi2Te3-20 % showed potential to replace the commercial Pd/C catalyst, exhibiting a peak current density 5.2 times higher than that of the benchmark Pd/C catalyst. Furthermore, improved catalytic stability and faster catalytic kinetics were observed for Pd/Bi2Te3-20 %. The synergistic effect between Pd and Bi2Te3 is responsible for the high performance of the Pd/Bi2Te3-20 % catalyst.

Honeycomb‐Structured IrOx Foam Platelets as the Building Block of Anode Catalyst Layer in PEM Water Electrolyzer

AbstractAchieving robust long‐term durability with high catalytic activity at low iridium loading remains one of great challenges for proton exchange membrane water electrolyzer (PEMWE). Herein, we report the low‐temperature synthesis of iridium oxide foam platelets comprising edge‐sharing IrO6 octahedral honeycomb framework, and demonstrate the structural advantages of this material for multilevel tuning of anodic catalyst layer across atomic‐to‐microscopic scales for PEMWE. The integration of IrO6 octahedral honeycomb framework, foam‐like texture and platelet morphology into a single material system assures the generation and exposure of highly active and stable iridium catalytic sites for the oxygen evolution reaction (OER), while facilitating the reduction of both mass transport loss and electronic resistance of catalyst layer. As a proof of concept, the membrane electrode assembly in single‐cell PEMWE based on honeycomb‐structured IrOx foam platelets, with a low iridium loading (~0.3 mgIr/cm2), is demonstrated to exhibit high catalytic activity at ampere‐level current densities and to remain stable for more than 2000 hours.

Honeycomb-Structured IrOx Foam Platelets as the Building Block of Anode Catalyst Layer in PEM Water Electrolyzer.

Achieving robust long-term durability with high catalytic activity at low iridium loading remains one of great challenges for proton exchange membrane water electrolyzer (PEMWE). Herein, we report the low-temperature synthesis of iridium oxide foam platelets comprising edge-sharing IrO6 octahedral honeycomb framework, and demonstrate the structural advantages of this material for multilevel tuning of anodic catalyst layer across atomic-to-microscopic scales for PEMWE. The integration of IrO6 octahedral honeycomb framework, foam-like texture and platelet morphology into a single material system assures the generation and exposure of highly active and stable iridium catalytic sites for the oxygen evolution reaction (OER), while facilitating the reduction of both mass transport loss and electronic resistance of catalyst layer. As a proof of concept, the membrane electrode assembly in single-cell PEMWE based on honeycomb-structured IrOx foam platelets, with a low iridium loading (~0.3 mgIr/cm2), is demonstrated to exhibit high catalytic activity at ampere-level current densities and to remain stable for more than 2000 hours.

Clarify the process of overshoot voltage generation of proton exchange membrane electrolyzer under intermittent operation

Overshoot voltage phenomenon often occurs when the proton exchange membrane (PEM) electrolyzer is in the intermittent operation, which makes H2 production energy consumption increase significantly and its lifetime reduce rapidly, especially to the high-power electrolyzers in the industrial applications. Up to now, the phenomenon has been rarely understood and its process is elusive. Therefore, in this work, firstly, we find that the polarization curve of PEM electrolyzers happening S distortion synchronize with the appearance of overshoot voltage phenomenon. Secondly, through in-situ Raman characterization, we find that involvement and disappearance of H2O in the hydrogen evolution reaction (HER) is the key factor causing and resolving this phenomenon. Finally, we used EPMA to exclude metal cations affection. Also, by micro-CT, EIS test, visualization PEM electrolyzer inside model and COMSOL electromagnetic simulation, we find that anode catalyst layer porosity reduction directly affects water absorption of membrane as well as current variation leads to eddy currents generation which is deepen unequal current distribution. These are two important reasons for the involvement of H2O in HER. In summary, these findings elucidate the mechanism of overshoot voltage phenomenon for the first time, which contributes to design novel electrical protection schemes and advanced membrane electrodes for PEM electrolyzers, thus they can help to achieve cost reduction and efficiency improvement in the green hydrogen industry.

Continuous lattice oxygen participation of NiFe stack anode for Sustainable water Splitting

Non-noble anode catalysts exhibit insufficient activity and stability for anion exchange membrane water electrolysis (AEMWE). Accordingly, we propose an electrolyte additive strategy involving NiFe-layered double hydroxide. In situ Raman spectroscopy and 18O isotope labeling experiments reveal that Fe ions in the electrolyte change the oxygen evolution reaction mechanism from adsorbate evolution to the lattice oxygen participation mechanism (LOM). These Fe ions continuously refill Fe vacancies owing to facile metal dissolution via the LOM. In a unit cell, we achieve an excellent cell voltage of 1.73 V and energy conversion efficiency (ECE) of 69.4 % at 3.0 A cm−2, meeting the target set by the U.S. Department of Energy (1.80 V and 69.0 % ECE). Our optimized membrane electrode assembly enhances the cell activity (1.567 V at 1.0 A cm−2; ECE = 76.5 %) and stability (0.125 mVcell h−1 at 0.5 A cm−2 for 500 h) with a 100 cm2 AEMWE stack.

Layered double hydroxides-derived CoNi alloy nanoparticles encapsulated by porous N-doped carbon nanofibers as efficient methanol electrocatalysts for alkaline direct methanol fuel cells

The exploration of inexpensive electrocatalysts possessing high activity and increased stability to replace precious metal catalysts in the methanol oxidation reaction (MOR) is highly desirable for alkaline direct methanol fuel cells (ADMFCs). This study presents a novel approach to synthesize layered double hydroxides (LDHs)-derived CoNi alloy nanoparticles confined within porous N-doped carbon nanofibers (CoNi@NCNFs) via facile electrospinning and pyrolysis for methanol electrooxidation.The one-dimensional N-doped carbon nanofibers could effectively prevent nanoparticle agglomeration during the pyrolysis of LDH precursors. The optimized CoNi@NCNF3-900 composite exhibits exceptional catalytic activity (80.3mAcm−2) for MOR in alkaline solution, attributed to its hierarchical porous structure, high surface area, and abundant accessible active sites. Furthermore, the catalyst demonstrates competitive electrocatalytic stability, retaining over 90% of its initial current density after 1000 consecutive cyclic voltammetry (CV) cycles. Notably, a single-cell ADMFC assembled with CoNi@NCNF3-900 as the anode catalyst achieves a promising maximum power density of 29.5mWcm−2, highlighting the potential of CoNi@NCNF3-900 for application in DMFC technology and clean energy sources.

Pt Nanoparticles on Multi-Walled Carbon Nanotubes with High CO Tolerance for Methanol Electrooxidation.

Anode catalysts are important for direct methanol fuel cells (DMFCs) of energy conversion. Herein, we report a novel strategy by ethylene glycol-based deep eutectic solvents (EG-DESs) for the fabrication of a multi-walled carbon nanotubes (MWCNTs)-supported Pt nanoparticles catalyst (referred to as Pt/CNTs-EG-DES). The Pt/CNTs-EG-DES catalyst provides an increased electrochemically active surface area (ECSA) and shows remarkably improved electrocatalytic performance towards methanol oxidation reaction compared to Pt/CNTs-W (fabricated in water) and commercial Pt/C catalysts. The improved performance is attributed to the generation of more Pt-O bonds which change the electronic states of the Pt atoms and the special node structure that obtains more active sites for a high CO resistance. This study suggests an effective synthesis strategy for Pt-based electrocatalysts with high performance for DMFC applications.

Palladium nanocrystals immobilized on boron and nitrogen codoped mesoporous carbon spheres as efficient methanol oxidation electrocatalysts

The development of cost-effective and high-performance electrocatalysts is crucial for the widespread application of direct methanol fuel cell. Herein, a convenient and robust method is developed to the controllable fabrication of Pd nanocrystals in situ immobilized on boron and nitrogen codoped mesoporous carbon spheres (Pd/BNMCS) as anode catalysts for the methanol oxidation reaction. The as-derived Pd/BNMCS hybrids are equipped with a series of useful structural features, such as large specific surface area, abundant mesoporous channels, presence of plentiful B and N atoms, well-dispersive Pd nanoparticles, and good electrical conductivity. As a consequence, the optimized Pd/BNMCS catalyst demonstrates superior electrocatalytic methanol oxidation properties in terms of a large electrochemically active surface area, high mass/specific activities, and reliable long-term stability, which are significantly better than those of traditional carbon black and undoped mesoporous carbon sphere supported Pd catalysts. This study highlights the potential of heteroatom codoped mesoporous carbon matrixes in the construction of advanced noble metal electrocatalysts for practical fuel cell applications.

Built-in electric field-driven electron transfer behavior at Ru-RuP2 heterointerface fosters efficient and CO-resilient alkaline hydrogen oxidation

Exploiting a cost-effective electrocatalyst for hydrogen oxidation reaction (HOR) with high-performance and CO poisoning resistance is essential for the widespread application of alkaline anion exchange membrane fuel cells (AEMFCs). Herein, we craft a unique Ru-RuP2 heterostructure within hollow mesoporous carbon sphere (Ru-RuP2@C) using phosphide-controlled phase-transition approach. Benefiting from the interfacial electron transfer from RuP2 to Ru, the Ru-RuP2@C electrocatalyst exhibits impressive HOR performance with a mass activity of 2.87 mA μgRu−1. Notably, Ru-RuP2@C demonstrates strong tolerance to 1000 ppm CO, a capability lacking in PtRu/C and Pt/C. When serves as an anode catalyst for AEMFC, it achieves a peak power density of 521 mW cm−2, comparable to Pt/C. Experimental and theoretical analyses reveal that the built-in electric field, resulting from work function differences, creates an asymmetric charge distribution that modulates the d-band center of Ru-RuP2@C. This optimizes the adsorption strength of hydrogen and hydroxide intermediates, thereby accelerating HOR catalytic kinetics.

Strontium Doped IrOx Triggers Direct O-O Coupling to Boost Acid Water Oxidation Electrocatalysis.

The discovery of efficient and stable electrocatalysts for the oxygen evolution reaction (OER) in acidic conditions is crucial for the commercialization of proton-exchange membrane water electrolyzers. In this work, we propose a Sr(OH)2-assisted method to fabricate a (200) facet highly exposed strontium-doped IrOx catalyst to provide available adjacent iridium sites with lower Ir-O covalency. This design facilitates direct O-O coupling during the acidic water oxidation process, thereby circumventing the high energy barrier associated with the generation of *OOH intermediates. Benefiting from this advantage, the resulting Sr-IrOx catalyst exhibits an impressive overpotential of 207 mV at a current density of 10 mA cm-2 in 0.5 M H2SO4. Furthermore, a PEMWE device utilizing Sr-IrOx as the anodic catalyst demonstrates a cell voltage of 1.72 V at 1 A cm-2 and maintains excellent stability for over 500 hours. Our work not only provides guidance for the design of improved acidic OER catalysts but also encourages the development of iridium-based electrocatalysts with novel mechanisms for other electrocatalytic reactions.

Physical Degradation of Anode Catalyst Layer in Proton Exchange Membrane Water Electrolysis

Physical Degradation of Anode Catalyst Layer in Proton Exchange Membrane Water Electrolysis

Design of PtSn Nanocatalysts for Fuel Cell Applications.

The challenges in the fuel cell industry lie in the cost, performance, and durability of the electrode components, especially the platinum-based catalysts. Alloying has been identified as an effective strategy to reduce the cost of the catalyst and increase its efficiency and durability. So far, most studies focused on the design of PtM bimetallic nanocatalyst, where M is a transition metal. The resulting PtM materials show higher catalytic activity, but their stability remained challenging. In addition, most of the transition metals M are expensive or low abundant. Tin (Sn) has gained attention as alloying element due to its versatility in manufacturing both anode and cathode electrodes. If used as anode catalyst, it is able to overcome poisoning from CO and related intermediates. As cathode catalyst, it improves the kinetics of the oxygen reduction reaction (ORR). Additionally, Sn is an abundant and cheap element. The current contribution outlines the state of the art on the alloy and shape effect on PtSn activity and stability, demonstrating its high potential to develop cheaper, more efficient and durable catalysts for fuel-cell electrodes. Additionally, in situ analytical and spectroscopic studies can shed light on the elementary steps involved in the use of PtSn catalytic systems. Finally, this intriguing material can be used as a parent system for the synthesis of high-entropy-alloys and intermetallics materials.

Breaking the Pt Electron Symmetry and OH Spillover towards PtIr Active Center for Performance Modulation in Direct Ammonia Fuel Cell.

The growing interest in low-temperature direct ammonia fuel cells (DAFCs) arises from the utilization of a carbon-neutral ammonia source; however, DAFCs encounter significant electrode overpotentials due to the substantial energy barrier of the *NH2 to *NH dehydrogenation, compounded by the facile deactivation by *N on the Pt surface. In this work, a unique catalyst, Pt4Ir@AlOOH/NGr i.e., Pt4Ir/ANGr, is introduced composed of PtIr alloy nanoparticles controllably decorated on the pseudo-boehmite phase of AlOOH-supported nitrogen-doped reduced graphene (AlOOH/NGr) composite, synthesized via the polyol reduction method. The detailed studies on the structural and electronic properties of the catalyst by XAS and VB-XPS reveal the possible electronic modulations. The optimized Pt4Ir/ANGr composition exhibits a significantly improved onset potential and mass activity for AOR. The DFT study confirms the OHad species spillover by AlOOH and Pt4Ir (100) facilitates the conversion of the *NH2 to *NH with minimal energy barriers. Finally, testing of DAFC at the system level using a membrane electrode assembly (MEA) with Pt4Ir/ANGr as the anode catalyst, demonstrating the suitability of the catalyst for its practical applications. This study thus uncovers the potential of the Pt4Ir catalyst in synergy with ANGr, largely addressing the challenges in hydrogen transportation, storage, and safety within DAFCs.

Citrate ions-modified NiFe layered double hydroxide for durable alkaline seawater oxidation

Seawater electrolysis taking advantage of coastal/offshore areas is acknowledged as a potential way of large-scale producing H2 to substitute traditional technology. However, anodic catalysts with high overpotentials and limited lifespans (caused by chloride-induced competitive chemical reactions) hinder the system of seawater electrolysis for H2 production. Herein, we present a citrate anion (CA) modified NiFe layered double hydroxide nanosheet array on nickel foam (NiFe LDH@NiFe-CA/NF), which serves as an efficient and stable electrocatalyst towards long-term alkaline seawater oxidation. It requires only a low overpotential of 387 mV to achieve a current density of 1000 mA cm−2, outperforming NiFe LDH/NF (414 mV). Moreover, NiFe LDH@NiFe-CA/NF exhibits continuous oxygen evolution testing for 300h at 1000 mA cm−2 due to its anti-corrosion characterization. Additionally, the fabricated cell can stably operate at 300 mA cm−2 (60 °C, 6 M KOH + seawater) and only require 1.69 V, achieving low energy consumption of seawater splitting.

Optimal Electrocatalyst Design Strategies for Acidic Oxygen Evolution.

Hydrogen, a clean resource with high energy density, is one of the most promising alternatives to fossil. Proton exchange membrane water electrolyzers are beneficial for hydrogen production because of their high current density, facile operation, and high gas purity. However, the large-scale application of electrochemical water splitting to acidic electrolytes is severely limited by the sluggish kinetics of the anodic reaction and the inadequate development of corrosion- and highly oxidation-resistant anode catalysts. Therefore, anode catalysts with excellent performance and long-term durability must be developed for anodic oxygen evolution reactions (OER) in acidic media. This review comprehensively outlines three commonly employed strategies, namely, defect, phase, and structure engineering, to address the challenges within the acidic OER, while also identifying their existing limitations. Accordingly, the correlation between material design strategies and catalytic performance is discussed in terms of their contribution to high activity and long-term stability. In addition, various nanostructures that can effectively enhance the catalyst performance at the mesoscale are summarized from the perspective of engineering technology, thus providing suitable strategies for catalyst design that satisfy industrial requirements. Finally, the challenges and future outlook in the area of acidic OER are presented.

Tailoring Ni-Fe-B Electronic Effects in Layered Double Hydroxides for Enhanced Oxygen Evolution Activity.

NiFe layered double hydroxides (LDHs) are state-of-the-art catalysts for the oxygen evolution reaction (OER) in alkaline media, yet they still face significant overpotentials. Here, quantitative boron (B) doping is introduced in NiFe LDHs (ranging from 0% to 20.3%) to effectively tailor the Ni-Fe-B electronic interactions for enhanced OER performance. The co-hydrolysis synthesis approach synchronizes the hydrolysis rates of Ni and Fe precursors with the formation rate of B─O─M (M: Ni, Fe) bonds, ensuring precise B doping into the NiFe LDHs. It is demonstrated that B, as an electron-deficient element, acts as an "electron sink" at doping levels from 0% to 13.5%, facilitating the transition of Ni2+ to the active Ni3+δ, thereby accelerating OER kinetics. However, excessive B doping (13.5-20.3%) effectively generates oxygen vacancies in the LDHs, which increases electron density at Ni2+ sites and hinders their transition to Ni3+δ, thereby reducing OER activity. Optimal OER performance is achieved at a B doping level of 13.5%, with an overpotential of only 208mV to reach a current density of 500mA cm-2, placing it among the most effective OER catalysts to date. This Ni-Fe-B electronic engineering opens new avenues for developing highly efficient anode catalysts for water-splitting hydrogen production.