Abstract In robotic part assembly, the unpredictability of part orientations, uncontrollable contact forces, and challenges in maintaining horizontal assembly holes constrain the practical application of robotic assemblies. These factors frequently lead to misalignment, resulting in assembly failures or excessive contact forces that can damage workpieces or robots, thereby increasing economic costs. Consequently, this paper investigates compliant assembly using machine vision, focusing on cylindrical hole assembly. It examines posture estimation for inclined holes. A hole positioning strategy is formulated, comprising a visual initial location stage and a force feedback searching stage, which achieves low-cost and precise positioning of hole parts. To overcome the jamming issues associated with traditional impedance control strategies during the hole insertion stage, a variable compliance center impedance control strategy is introduced. Four experimental setups involving different-sized pegs and holes for inclined holes were developed, the assembly success rate is 94% and 92% when the inclinations of the hole is 30° and 45°, and the peg-in-hole gap is 0.2 mm. The findings confirm that this strategy can accurately complete robotic peg-in-hole automated assembly, address the challenge of inclined hole angles, and improve the precision and efficiency of fully automated robotic assembly with reduced environmental constraints, supporting cost-effective, precise assembly in industrial applications.
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