The heat accumulation generated by microbial metabolic activities during the storage of the sawdust may lead to spontaneous combustion accidents. This paper studied the Critical Ambient Temperature (CAT) variation of poplar sawdust at different stack dimensions and investigated the physicochemical properties as well as microbial community dynamics during the self-heating process of poplar sawdust stacks. From the self-heating substances test experiments and Frank-Kamenetskii (FK) theory, it was found that the CAT of poplar sawdust stacks would decrease from 158.27 °C to 102.46 °C with the increase of stack size from 0.1 m to 3.2 m. From the sawdust stack self-heating experiments, microbial metabolic activities were enhanced with the increasing moisture content (by watering) and oxygen (by turning over), which led to a remarkable increase of the sawdust stack temperature and the rapid decomposition of biochemical components (especially cellulose and hemicellulose). From the microbiological community analysis, at the thermophilic stage (around 60 °C, large amounts of heat release in compost bin), the existence of thermostable bacteria (such as Brevibacillus thermoruber, Bacillus thermoamylovorans and Paenibacillus barengoltzii belonging to Firmicutes) played an important role in degrading organic substances. The heat generated by the microbial metabolic activities might lead to spontaneous combustion eventually if sawdust stack is large enough. Therefore, the sawdust should be stacked in a cool and dry area while avoiding large amounts of storage in high humidity environments.
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