ABSTRACTIn this study, epoxy/slag composites (ESCs) were prepared by using diglycidyl ether of bisphenol‐A epoxy resin, water‐quenched granulated blast furnace slag as filler, phenolic aldehyde amine as hardener, and titanate as coupling agent. The properties of ESC, including chemical structure, thermal stability, wetting properties, and morphological structure, were investigated by using Fourier transform infrared spectroscopy, thermogravimetric analysis, a contact angle meter, scanning electron microscopy, and energy dispersive spectrometry. The results show that ESCs possess excellent thermal stability, hydrophilicity, and good compatibility with cement slurry compared to pure epoxy. In addition, the applications of ESC in a cement slurry were also investigated. It was found that the fluidity, free water, fluid loss, and content of Ca(OH)2 decreased, while the compressive strength increased with the incorporation of slag into the epoxy matrix. These features were attributed to the pozzolanic reaction of slag by consumption of Ca(OH)2 to form calcium silicate hydrate (C‐S‐H) gel which contributed more to the compressive strength of set cement. Finally, lightweight cement containing ESCs exhibited high strength without affecting the density of the light cement slurry under curing pressure and at high mixing rate compared with lightweight cement made of floating beads. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016, 133, 43359.
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