ABSTRACTAluminum (Al) and copper (Cu) thin tube casings were employed to facilitate the equal channel angular pressing (ECAP) process of wrought AM30 magnesium (Mg) alloy. We covered the Mg rods (diameter, 14 mm) with pure copper (Mg/Cu) and Al-1050 alloy (Mg/Al) sheaths in the form of tubes (thickness, 2.5 mm). We then performed the ECAP processes at 200, 250, and 275°C using the conventional ECAP of AM30 alloy and covered tube casing (CTC) methods with a single pass. We assessed the effect of CTC on ECAP temperature, grain refinement, uniformity of structure, hardness distribution, and strength. The results of Mg/Cu and Mg/Al bimetal sample tests showed that there was a significant decrease in the process temperature when compared with the conventional ECAP of AM30. The sheath resolved the segmented material flow that occurred in a conventional ECAP of material at 250°C, and transformed it to a uniform flow in CTC bimetal samples. Grain sizes of the CTC samples decreased by 20% compared with the conventional ECAP of AM30 samples. Furthermore, grain uniformity, strain distribution homogeneity, tensile yield strength (TYS), and elongation increased. However, we observed a similar trend of deformation twinning in compression test results for the ECAP and CTC methods, and there was no significant variation in material yield asymmetry between the ECAP and CTC samples.