A thermohydrogen process promoting metastable phase decomposition (THP-MD) treatment was performed on wrought Ti-6Al-4V to determine the effects of microstructure evolution on tensile ductility. Tensile ductility was affected by the nature of phase and morphology evolution in which dissolved hydrogen played a key role. Hydrogen reduced the beta transus and stabilised more beta phase at aging/tempering temperature. A reduced beta transus in a similar heat treatment resulted in a bimodal morphology (in non-hydrogenated samples) or a fully acicular morphology (in hydrogenated samples). It also reduced the volume fraction of alpha at aging/tempering temperature which resulted in the extensive enrichment of reduced alpha with aluminium (Al) during tempering. The increased Al content in the reduced alpha promoted ordering of the HCP lattice to the brittle titanium aluminide (Ti3Al) phase. In addition to Ti3Al embrittlement, the acicular morphology of Ti-6Al-4V tempered hexagonal martensite (ά) offers limited resistance to crack propagation. The highest degree of embrittlement was observed in prior hydrogenated samples because of the combined effect of the acicular morphology and Ti3Al embrittlement.