Alloy Implants Research Articles

Titanium Surface Synergy: Strontium Incorporation and Controlled Disorder Nanotopography Optimize Osteoinduction.

Osteoporotic fractures and arthritis represent a major socioeconomic health burden. Fragility fracture fixation and joint replacement are often undertaken using titanium (Ti) or Ti alloy implants. Ideally these should induce bone formation and reduce osteoclast formation. Nanoscale topographies are potent inducers of osteogenesis, and strontium (Sr) has both osteogenic and antiosteoclastic effects. We incorporated strontium into a titanium surface with an osteogenic disordered nanoscale topography. The surface comprises 120 nm diameter, 100 nm deep pits in a near-square order with deliberate offset from the center pit position up to ±50 nm, providing a pattern with an average center-center pit spacing of 300 nm (called near-square 50, NSQ50). Several surfaces were assessed, including NSQ50 alone, strontium incorporated alone, and combined, compared with control surfaces. We assessed the surfaces using a human bone marrow stromal cell (BMSC)/ bone marrow hematopoietic cell (BHSC) coculture capable of osteogenesis and osteoclastogenesis. The samples eluted Sr over long-term culture, and uptake of Sr was better with eluted Sr than with Sr added to the culture media. The NSQ50 pattern in Ti was osteogenic, and addition of Sr elution increased osteogenesis further for both flat and NSQ50 samples. Interestingly, BMSCs on all Ti samples did not secrete the receptor activator of nuclear factor kappa-Β ligand (RANKL) or macrophage colony-stimulating factor (M-CSF) while secreting osteoprotegrin (OPG) at high levels. This meant that no osteoclast formation was observed on any Ti surface. Therefore, using Sr-incorporated nanotopographical imprinting, we generated highly osteogenic Ti surfaces that inhibited osteoclast formation.

Corrosion resistance and biocompatibility of magnesium alloy with bioactive glass-reinforced hydrogel composite coatings

Magnesium (Mg) alloy is a promising candidate for biodegradable implants; however, its rapid degradation can create an unstable physiological environment that hampers tissue regeneration. To address this challenge, a polyvinyl alcohol (PVA) hydrogel composite reinforced with bioactive glass (BG) particles was developed as a coating for Mg alloy pellets, which underwent laser surface texturing (LST) and salting-out processes. results demonstrate that these treatments significantly enhance both the adhesiveness and swelling of the hydrogel coating. Notably, electrochemical corrosion assessments reveal a marked improvement in corrosion resistance, with the Mg–B1-L-S specimen exhibiting the highest performance after salting-out treatment. Electrochemical corrosion assessments revealed a significant enhancement in corrosion resistance for Mg alloy with the hydrogel coating, with the Mg–B1-L-S specimen showing superior performance following salting-out treatment. Immersion tests in simulated body fluid (SBF) confirmed the protective effect of the coatings, indicating that the addition of BG particles and salting-out treatment reduced mass loss and maintained pH stability. Biocompatibility evaluations through in vitro viability tests and osteogenic differentiation assays indicate that the Mg–B1-L and Mg–B1-L-S specimens exhibit superior cell activity, surface adhesion, and osteogenic potential. These findings highlight the effectiveness of PVA-BG hydrogel composite coatings in enhancing the corrosion resistance and biocompatibility of Mg alloy implants, positioning this approach as a significant advancement in the development of biodegradable materials for biomedical applications.

The SCC behavior of MAO/EPD biocomposite coatings on Ti-6Al-4V alloy

Aseptic loosening and inadequate osseointegration are significant issues associated with titanium alloy implants in complex body fluid environments. Surface coatings techniques are often employed to enhance the bioactivity and osseointegration capabilities. In this research, biocomposite coatings were fabricated on Ti-6Al-4V alloy employing micro-arc oxidation (MAO) and the integration of micro-arc oxidation/electrophoretic deposition (MAO/EPD) technology. Microstructure, bioactivity, and corrosion resistance of the coatings were studied. To investigate the effect of the coatings on the stress corrosion cracking (SCC) behavior of Ti-6Al-4V alloy, slow strain rate tension (SSRT) tests were conducted in simulated body fluid (SBF). Results show that the adhesive strength of the MAO/EPD composite coatings is around 28.41N, with an average contact angle of 19.05 °, indicating excellent wettability and biocompatibility. The corrosion rate of biocomposite coatings is 3.43 μm·a−1 and the biocomposite coatings exhibit excellent SCC resistance, with a SCC sensitivity of 9.21%, which is significantly lower than the 18.39% of Ti-6Al-4V alloy. This can be attributed to the lower porosity of the coatings, which can provide excellent protection for the alloy.

Optimization Design and SLM Manufacturing of Porous Titanium Alloy Femoral Stem.

In order to solve the loosening problem caused by stress shielding of femoral stem prostheses in clinical practice, an optimization design method of a personalized porous titanium alloy femoral stem is proposed. According to the stress characteristics of the femur, the porous unit cell structures (TO-C, TO-T, TO-B) under three different loads of compression, torsion, and bending were designed by topology optimization. The mechanical properties and permeability of different structures were studied. Combined with the porous structure optimization, a personalized radial gradient porous titanium alloy femoral stem was designed and manufactured by selective laser melting (SLM) technology. The results show that the TO-B structure has the best comprehensive performance among the three topologically optimized porous types, which is suitable for the porous filling structure of the femoral stem, and the SLM-formed porous femoral stem has good quality. The feasibility of the personalized design and manufacture of porous titanium alloy implants is verified, which can provide a theoretical basis for the optimal design of implants in different parts.

Honeycomb Bionic Graphene Oxide Quantum Dot/Layered Double Hydroxide Composite Nanocoating Promotes Osteoporotic Bone Regeneration via Activating Mitophagy.

Abnormal osteogenic and remodeling microenvironment due to osteoblast apoptosis are the primary causes of delayed fracture healing in osteoporotic patients. Magnesium (Mg) alloys exhibit biodegradability and appropriate elastic moduli for bone defects in osteoporosis, but the effect on the local bone remodeling disorder is still insufficient. Inspired by the "honeycomb," layered double hydroxide (LDH) with regular traps with graphene oxide quantum dots (GOQDs) inlayed is constructed by pulsed electrodeposition to generate GOQD/LDH composite nanocoatings on the surfaces of Mg alloy substrates. The honeycomb bionic multi-layer stereoscopic structure shows good regulation of the degradation of Mg alloy for the support of healing time required for osteoporotic bone defect. Within its lattice, the local microenvironment conducive to osteogenesis is provided by both the rescue effect of GOQD and LDH. The osteoblast apoptosis is rescued due to the activation of mitophagy to clear dysfunctional mitochondria, where the upregulation of BNIP3 phosphorylation played a key role. The osteoporotic rat model of femoral defects confirmed the improvement of bone regeneration and osseointegration of GOQD/LDH coating. In summary, honeycomb bionic composite nanocoatings with controllable degradation and excellent pro-osteogenic performance demonstrated a promising design strategy on Mg alloy implants in the therapy of osteoporotic bone defects.

Mussel-inspired bifunctional coating for long-term stability of oral implants

Peri-implantitis and osseointegration failure present considerable challenges to the prolonged stability of oral implants. To address these issues, there is an escalating demand for a resilient implant surface coating that seamlessly integrates antimicrobial features to combat bacteria-induced peri‑implantitis, and osteogenic properties to promote bone formation. In the present study, a bio-inspired poly(amidoamine) dendrimer (DA-PAMAM-NH2) is synthesized by utilizing a mussel protein (DA) known for its strong adherence to various materials. Conjugating DA with PAMAM-NH2, inherently endowed with antibacterial and osteogenic properties, results in a robust and multifunctional coating. Robust adhesion between DA-PAMAM-NH2 and the titanium alloy surface is identified using confocal laser scanning microscopy (CLSM) and attenuated total reflectance-infrared (ATR-IR) spectroscopy. Following a four-week immersion of the coated titanium alloy surface in simulated body fluid (SBF), the antimicrobial activity and superior osteogenesis of the DA-PAMAM-NH2-coated surface remain stable. In contrast, the bifunctional effects of the PAMAM-NH2-coated surface diminish after the same immersion period. In vivo animal experiments validate the enduring antimicrobial and osteogenic properties of DA-PAMAM-NH2-coated titanium alloy implants, significantly enhancing the long-term stability of the implants. This innovative coating holds promise for addressing the multifaceted challenges associated with peri‑implantitis and osseointegration failure in titanium-based implants. Statement of significanceProlonged stability of oral implants remains a clinically-significant challenge. Peri-implantitis and osseointegration failure are two important contributors to the poor stability of oral implants. The present study developed a mussel-bioinspired poly(amidoamine) dendrimer (DA-PAMAM-NH2) for a resilient implant surface coating that seamlessly integrates antimicrobial features to combat bacteria-induced peri‑implantitis, and osteogenic properties to promote bone formation to extend the longevity of oral implants.

Diamond-like carbon (DLC) surface treatment decreases biofilm burden by S. aureus on titanium alloy in vitro- a pilot study.

Periprosthetic joint infection is a complication of total joint arthroplasty with treatment costs over $1.6billion dollars per year in the US with high failure rates. Therefore, generation of coatings that can prevent infection is paramount. Diamond-like carbon (DLC) is an ideal coating for implants as they are wear-resistant, corrosion-resistant, inert, and have a low friction coefficient. The purpose of this study was to test the efficacy of DLC surface treatment in prevention of biofilm on titanium discs infected with Staphylococcus aureus in vitro. Titanium alloy discs (n = 4 non-coated and n = 4 DLC-coated) were infected with 5 × 105 colony-forming units (CFU) of S. aureus for 2 weeks then analysed via crystal violet and scanning electron microscopy (SEM). Crystal violet analysis yielded differences in the appearance of biofilm on implant surface where DLC-coated had a clumpier appearance but no difference in biofilm quantification. Interestingly, this clumpy appearance did lead to differences in SEM biofilm coverage where significantly less biofilm coverage was found on DLC-coated discs (81.78% vs. 54.17%, p < 0.003). DLC-coated titanium alloy implants may have preventative properties in S. aureus infection. Observing differences in biofilm coverage does warrant additional testing including CFU titration and biofilm kinetics with eventual use in an animal model of periprosthetic joint infection.

Pilot study on the feasibility of shape memory alloy implantation for Vancouver type B1 periprosthetic femoral fractures in a canine model: a step toward advancing treatment modalities

BackgroundCerclage wiring is commonly used for treating fractures; however, it has several limitations, including mechanical weakness, decreased blood circulation, and technical complexity. In this study, we developed an implant using a shape memory alloy (SMA) and tested its efficacy in treating Vancouver type B1 (VB1) periprosthetic femoral fractures (PFFs) in a canine model.MethodsThe mid-diaphyseal fracture models underwent reduction via the SMA plate (SMA group) or the cerclage cable plate (cable group) method in randomly selected pelvic limbs. An intraoperative evaluation was conducted to assess the surgical time and difficulty related to implant fitting. Clinical assessments, radiography, microcomputed tomography (micro-CT), histological analysis, positron emission tomography (PET)/CT, and galvanic corrosion analysis were conducted for 52 weeks to evaluate bone healing and blood perfusion.ResultsThe results for bone healing and blood perfusion were not significantly different between the groups (p > 0.05). In addition, no evidence of galvanic corrosion was present in any of the implants. However, the median surgical time was 75 min (range, 53–82 min) for the SMA group and 126 min (range, 120–171 min) for the cable group, which was a statistically significant difference (p = 0.0286).ConclusionsThis study assessed the ability of a newly developed shape memory alloy (SMA) to treat VB1 periprosthetic femoral fractures (PFFs) in canines for over a 52-week period and revealed outcomes comparable to those of traditional methods in terms of bone healing and mechanical stability. Despite the lower surgical complexity and potential time-saving benefits of this treatment, further research is needed to confirm its efficacy.

Enhancement of PEO-coated ZK60 Mg alloy: Curcumin-enriched mesoporous silica and PLA/bioglass for antibacterial properties, bioactivity and biocorrosion resistance

The corrosion resistance and antibacterial properties of ZK60 magnesium alloy implants have been enhanced via Plasma Electrolytic Oxidation (PEO) and electrospinning techniques. A robust, porous oxide coating was created on the ZK60 alloy using the PEO process, with characterization performed via SEM and XRD. Improved corrosion resistance of the PEO-coated samples was demonstrated through electrochemical analyses, including EIS and polarization tests. In addition to the PEO treatment, composite electrospun nanofibrous coatings were developed, incorporating curcumin-loaded mesoporous silica nanoparticles and bioactive glass. The electrospun nanofibers, which exhibited a diameter of 350 nm without beads, were characterized by Dynamic Light Scattering, Zeta Potential, Infrared Spectroscopy, BET, and XRD, confirming a curcumin loading of 10 wt%. Significant antibacterial activity against Escherichia coli and Staphylococcus aureus was shown by these fibers, and high bioactivity was observed after 14 days of immersion in simulated body fluid (SBF). The combination of PEO coatings and electrospun nanofibers highlights an enhancement in both corrosion resistance and antibacterial properties for implant applications.

Surface transformed magnesium alloy: Investigating the in-vitro degradation consequences of rare-earth bioactive coatings

Rare-earth elements dominate both the industrial and the medical fields. Recent advancements in assisted bone healing implant research have sparked a revolution emphasising the exploration of new materials and customized applications with simplified methodology. In line with this trend, our study introduces an approach by applying a rare-earth element, terbium, as a coating on magnesium alloy implants. The in-vitro behaviour of the coated implants was systematically evaluated based on the duration of the coating formation and optimised. The TCC-30 coating started to degrade beyond the optimised duration of conversion. The resulting coating exhibited a distinctive nanolamellar structure on the surface, which transformed into a flower-like morphology as it matured. The chemical profiling of the coating with XPS confirmed the presence of elements including Tb, O and Mg. The mineralizing ability was examined with simulated body fluid (SBF) and Dulbecco's Modified Eagle Medium (DMEM) was found to possess nano-agglomerate structure in the form of clusters and coral-like morphology with nano petals structure, respectively. Further exploration of the biological behaviour including monitoring cell attachment and proliferation demonstrated enhancement. This innovative approach holds promise for enhancing the performance and biocompatibility of magnesium alloy implants, marking a significant stride in the ongoing evolution of assisted bone healing technologies.

Influence of casein on the degradation process of polylactide-casein coatings for resorbable alloys

This study used the dip-coating method to develop a new biocompatible coating composed of polylactide (PLA) and casein for ZnMg1.2 wt% alloy implants. It evaluated its impact on the alloy's degradation in a simulated body fluid. After 168 h of immersion in Ringer's solution, surface morphology analysis showed that the PLA-casein coatings demonstrated uniform degradation, with the corrosion current density measured at 48 µA/cm2. Contact angle measurements indicated that the average contact angles for the PLA-casein-coated samples were below 80°, signifying a hydrophilic nature that promotes cell adhesion. Fourier-transform infrared spectroscopy (FTIR) revealed no presence of lactic acid on PLA-casein coatings after immersion, in contrast to pure PLA coatings. Pull-off adhesion tests showed tensile strength values of 7.6 MPa for pure PLA coatings and 5 MPa for PLA-casein coatings. Electrochemical tests further supported the favorable corrosion resistance of the PLA-casein coatings, highlighting their potential to reduce tissue inflammation and improve the biocompatibility of ZnMg1.2 wt% alloy implants.

Enhanced osteogenesis and antibacterial activity of dual-functional PEEK implants via biomimetic polydopamine modification with chondroitin sulfate and levofloxacin

Polyetheretherketone (PEEK) implants have emerged as a clinically favored alternative to titanium alloy implants for cranial bone substitutes due to their excellent mechanical properties and biocompatibility. However, the biological inertness of PEEK has hindered its clinical application. To address this issue, we developed a dual-functional surface modification method aimed at enhancing both osteogenesis and antibacterial activity, which was achieved through the sustained release of chondroitin sulfate (CS) and levofloxacin (LVFX) from a biomimetic polydopamine (PDA) coating on the PEEK surface. CS was introduced to promote cell adhesion and osteogenic differentiation. Meanwhile, incorporation of antibiotic LVFX was essential to prevent infections, which are a critical concern in bone defect repairing. To our delight, experiment results demonstrated that the SPKD/CS-LVFX specimen exhibited enhanced hydrophilicity and sustained drug release profiles. Furthermore, in vitro experiments showed that cell growth and adhesion, cell viability, and osteogenic differentiation of mouse calvaria-derived osteoblast precursor (MC3T3-E1) cells were significantly improved on the SPKD/CS-LVFX coating. Antibacterial assays also confirmed that the SPKD/CS-LVFX specimen effectively inhibited the growth of Escherichia coli and Staphylococcus aureus, attributable to the antibiotic LVFX released from the PDA coating. To sum up, this dual-functional PEEK implant showed a promising potential for clinical application in bone defects repairing, providing excellent osteogenic and antibacterial properties through a synergistic approach.

3D-printed titanium scaffolds loaded with gelatin hydrogel containing strontium-doped silver nanoparticles promote osteoblast differentiation and antibacterial activity for bone tissue engineering.

Bone tissue engineering offers a promising alternative to stimulate the regeneration of damaged tissue, overcoming the limitations of conventional autografts and allografts. Recently, titanium alloy (Ti) implants have garnered significant attention for treating critical-sized bone defects, especially with the advancement of 3D printing technology. Although Ti alloys have impressive versatility, their lack of cellular adhesion, osteogenic and antibacterial properties are significant factors that contribute to their failure. Hence, to overcome these obstacles, this study aimed to incorporate osteoinductive and antibacterial cue-loaded hydrogels into 3D-printed Ti (3D-Ti) scaffolds. 3D-Ti scaffolds were synthesized using the direct metal laser sintering method and loaded with a gelatin (Gel) hydrogel containing strontium-doped silver nanoparticles (Sr-Ag NPs). Compared with Ag NPs, Sr-doped Ag NPs increased the expression of Runx2 mRNA, which is a key bone transcription factor. We subjected the bioactive 3D-hybrid scaffolds (3D-Ti/Gel/Sr-Ag NPs) to physicochemical and material characterization, followed by cytocompatibility and osteogenic evaluation. The microporous and macroporous topographies of the scaffolds with Sr-Ag NPs showed increased Runx2 expression and matrix mineralization, with potent antibacterial properties. Therefore, the 3D-Ti scaffolds incorporated with Sr-Ag NP-loaded Gel hydrogels favored osteoblast differentiation and antibacterial activity, indicating their potential for orthopedic applications.

The Fatigue Behavior of Narrow Single-body Titanium Implants in Saline and Acidic Media.

The objective of this study was to examine how the saline and acidic environment affects the mechanical integrity of narrow single-body titanium implants for oral rehabilitation. Thirty titanium-base alloy implants with 2.5 mm diameter were placed into a polyacetal holder and coupled to a stainless-steel prosthetic cap for fatigue testing in three different environments, as follows: dry air; saline solution (pH at 7.6); and lactic acid solution (pH at 3.4). The fracture surfaces were analyzed using a Scanning Electron Microscope (SEM). Also, finite element analysis was carried out to estimate the maximum von Mises stresses. The fatigue resistance was higher in the group tested in dry air (60%), followed by saline solution (30%) and lactic acid (10%). Regardless of the environment, fracture occurred at the same region of the failed specimens in line with the highest stress concentration spots, according to the finite element analysis. SEM analyses revealed two distinct failure regions, both with the presence of fatigue streaks: fatigue and overload. A high incidence of secondary cracks was also noticed on the specimens exposed to the solutions. The present study revealed that both saline and acidic solutions significantly affect the fatigue resistance of narrow dental implants. Critical regions of the narrow implants were also susceptible to cracks and plastic deformation that should be taken into consideration in planning for oral rehabilitation.

Frontal bone tumor resection and parietal bone defect repair with immediate cranioplasty surgery using additive manufacturing–customized Ti-6Al-4V alloy implants

Frontal bone tumor resection and parietal bone defect repair with immediate cranioplasty surgery using additive manufacturing–customized Ti-6Al-4V alloy implants

Various Antibacterial Strategies Utilizing Titanium Dioxide Nanotubes Prepared via Electrochemical Anodization Biofabrication Method.

Currently, titanium and its alloys have emerged as the predominant metallic biomaterials for orthopedic implants. Nonetheless, the relatively high post-operative infection rate (2-5%) exacerbates patient discomfort and imposes significant economic costs on society. Hence, urgent measures are needed to enhance the antibacterial properties of titanium and titanium alloy implants. The titanium dioxide nanotube array (TNTA) is gaining increasing attention due to its topographical and photocatalytic antibacterial properties. Moreover, the pores within TNTA serve as excellent carriers for chemical ion doping and drug loading. The fabrication of TNTA on the surface of titanium and its alloys can be achieved through various methods. Studies have demonstrated that the electrochemical anodization method offers numerous significant advantages, such as simplicity, cost-effectiveness, and controllability. This review presents the development process of the electrochemical anodization method and its applications in synthesizing TNTA. Additionally, this article systematically discusses topographical, chemical, drug delivery, and combined antibacterial strategies. It is widely acknowledged that implants should possess a range of favorable biological characteristics. Clearly, addressing multiple needs with a single antibacterial strategy is challenging. Hence, this review proposes systematic research into combined antibacterial strategies to further mitigate post-operative infection risks and enhance implant success rates in the future.

Optimising Mg-Ca/PLA Composite Filaments for Additive Manufacturing: An Analysis of Particle Content, Size, and Morphology.

Low-temperature additive manufacturing of magnesium (Mg) alloy implants is considered a promising technique for biomedical applications due to Mg's inherent biocompatibility and 3D printing's capability for patient-specific design. This study explores the influence of powder volume content, size, and morphology on the mechanical properties and viscosity of polylactic acid (PLA) matrix composite filaments containing in-house-produced magnesium-calcium (Mg-Ca) particles, with a focus on their application towards low-temperature additive manufacturing. We investigated the effects of varying the Mg-Ca particle content in a PLA matrix, revealing a direct correlation between volume content and bending strength. Particle size analysis demonstrated that smaller particles (D50: 57 μm) achieved a bending strength of 63.7 MPa, whereas larger particles (D50: 105 μm) exhibited 49.6 MPa at 20 vol.%. Morphologically, the filament containing spherical particles at 20 vol.% showed a bending strength that was 11.5 MPa higher than that of the filament with irregular particles. These findings highlight the critical role of particle content, size, and shape in determining the mechanical and rheological properties of Mg-Ca/PLA composite filaments for use in material extrusion additive manufacturing.

Enhancing the Biological Performance of Titanium Alloy through In Situ Modulation of the Surface Nanostructure: Near-Infrared-Responsive Antibacterial Function and Osteoinductivity.

The poor clinical performance of titanium and its alloy implants is mainly attributed to their lack of antibacterial ability and poor osseointegration. The key and challenge lie in how to enhance their osteoinductivity while imparting antibacterial capability. In this study, a titanium oxide metasurface with light-responsive behavior was constructed on the surface of titanium alloy using an alkaline-acid bidirectional hydrothermal method. The effects of the acid type, acid concentration, hydrothermal time, hydrothermal temperature, and subsequent heat treatments on the optical behavior of the metasurface were systematically investigated with a focus on exploring the influence of the metasurface and photodynamic reaction on the osteogenic activity of osteoblasts. Results show that the type of acid and heat treatment significantly affect the light absorption of the titanium alloy surface, with HCl and post-heat-treatment favoring redshift in the light absorption. Under 808 nm near-infrared (NIR) irradiation for 10 min, in vitro antibacterial experiments demonstrate that the antibacterial rate of the metasurface titanium alloy against Staphylococcus aureus and Escherichia coli were 96.87% and 99.27%, respectively. In vitro cell experiments demonstrate that the nanostructure facilitates cell adhesion, proliferation, differentiation, and expression of osteogenic-related genes. Surprisingly, the nanostructure promoted the expression of relevant osteogenic genes of MC3T3-E1 under 808 nm NIR irradiation. This study provides a method for the surface modification of titanium alloy implants.

Bacterial and corrosion resistance of polytetrafluoroethylene-silver composite coatings by magnetron sputtering

Titanium alloy and stainless steel implants have been widely applied in orthopedics. However, harmful ions released from implant corrosion caused by human body fluids and bacterial infections may inhibit patients’ recovery. In this work, a polytetrafluoroethylene-silver composite coating was prepared by RF unbalanced magnetron sputtering to improve the bacterial and corrosion resistance of the SS316L. The removal rates of the composite coatings for Escherichia coli and Staphylococcus aureus reached 97.27% and 99.99%, respectively. The contact angle of 131.5° and fluorescence staining experiments show that the composite coating has an antiadhesive effect on bacteria and less cytotoxicity against osteoblasts. The corrosion voltage of the composite coating was much higher than that of the control SS316L substrate, and the corrosion current density was reduced to 1/3, implying the enhancement of the corrosion resistance of the SS316L substrate.

Effects of Dynamic Flow Rates on the In Vitro Bio-Corrosion Behavior of Zn-Cu Alloy

In the complicated real physiological environment in vivo, body fluids and blood are constantly replenished and move dynamically, and therefore, the dynamic impacts of bodily fluids and blood need to be considered in the evaluation of biodegradable materials. However, little research has been conducted on the impact of dynamic flowing circumstances on the corrosion characteristics of zinc-based alloys, particularly at high flow rates. The effects of various flow rates on the bio-corrosion behavior of the Zn-Cu alloy are thoroughly explored in this study. A model is developed using finite element analysis to investigate the impacts of flow rates and fluid-induced shear stress. The results reveal that the corrosion process of the Zn-Cu alloy is significantly accelerated by a higher flow rate, and a large fluid-induced shear stress caused by the boundary effect is found to promote corrosion. Furthermore, the empirical power function between the average flare rates in Hank’s solution and the corrosion rates of the Zn-Cu alloy is established by numerical simulation. The results provide insightful theoretical and experimental guidance to improve and evaluate the efficacy and lifespan of biomedical zinc-based alloy implants.