A study of allophonic variations of voiceless stops in American English was made by transillumination of the glottis and by modeling in speech synthesis. Variants of phonemes are largely ignored in linguistic studies, on grounds that they are nondistinctive—i.e., insignificant in distinguishing the words that a phoneme string represents. In speech synthesis, however, we find the selection of allophones more crucial. Durations of closure and aspiration time of consonants in otherwise identical phoneme sequences can indeed force clear choices between such phrases as “the spit/this pit,” “at all/a tall,” etc. In measurement of vocal cord area by transillumination, data on the consonants /p,t,k/ show the glottis remaining open wide during the plosive burst and most of the aspiration of strongly aspirated stops, then closing rapidly to begin voicing. In weakly aspirated stops, the cords are kept closed, or nearly so, as if there were simultaneously articulated glottal stops. In stressed-syllable-initial /st/, the cords open wide during /s/ but close during /t/, reaching closure in time to suppress the burst and aspiration. Since the cords are apparently capable of opening or shutting in 30 or 40 msec, variants from 0 to 100 msec in aspiration time must be expressly controlled rather than accidental. Thus we see aspiration-time allophones as systematic (Monsen, Molter, and Umeda, previous abstract), explicitly selected and important for distinguishing word sequences. Whether or not they are nondistinctive, these allophones are not linguistically insignificant.