Continuous fibers with outstanding mechanical performance due to the continuous enhancement effect, show wide application in aerospace, automobile, and construction. There has been great success in developing continuous synthetic fiber-reinforced composites, such as carbon fibers or glass fibers; however, most of which are nonrenewable, have a high processing cost, and energy consumption. Bio-sourced materials with high reinforced effects are attractive alternatives to achieve a low-carbon footprint. In this study, continuous bamboo fiber-reinforced polyethylene (CBF/PE) composites were prepared via a facile two-step method featuring alkali treatment followed by 3D printing. Alkali treatment as a key processing step increases surface area and surface wetting, which promote the formation of mechanical riveting among bamboo fibers and matrix. The obtained treated CBF (T-CBF) also shows improved mechanical properties, which enables a superior reinforcement effect. 3D printing, as a fast and local heating method, could melt the outer layer PE tube and impregnate molten plastics into fibers under pressure and heating. The resulting T-CBF/PE composite fibers can achieve a tensile strength of up to 15.6 MPa, while the matrix PE itself has a tensile strength of around 7.7 MPa. Additionally, the fracture morphology of printed bulks from composite fibers shows the alkali-treated fibers–PE interface is denser and could transfer more load. The printed bulks using T-CBF/PE shows increased tensile strength and Young’s modulus, with 77%- and 1.76-times improvement compared to pure PE. Finally, the effect of printing paraments on mechanical properties were analyzed. Therefore, this research presents a potential avenue for fabricating continuous natural fiber-reinforced composites.
Read full abstract