Since sodium oxalate (Na2C2O4) in Bayer liquor seriously threatens the sustainable development of the alumina (Al2O3) industry, efficient extraction of Na2C2O4 and reduction of alkali loss have received widespread attention. A new process for extracting Na2C2O4 from mother aluminate liquor by ultrasonic-induced crystallization (UIC) is established at laboratory scale. Due to the controlled sound field and cavitation effect, compared with conventional crystallization (CC) process, the UIC process increases the Na2C2O4 extraction rate from 61 % to 70 %, and reduces the alkali loss rate from 41 % to 19 %. Numerical simulation and sonochemiluminescence confirm that the cavitation effect is mainly concentrated near the axis and at the tip of the titanium alloy horn, and the average life of the cavitation bubble is maintained at 0.9 ms. Density functional theory (DFT) calculations, crystal structure observations and simulations show that the UIC process successfully promotes the development of Na2C2O4 from long strips to lamellar forms, maintaining the safety of Al2O3 production. Additionally, UIC process operates stably on continuous pilot-scale (CPSC) system, with the Na2C2O4 extraction rate and TOC emission rate remaining at around 50 % and 85 % respectively. The UIC method for extracting Na2C2O4 is expected to generate annual profits of $ 267.3 million for China, while also providing support for the innovation and application of ultra-low alkali loss in Al2O3 industry.