Coupling surface plasmon resonance (SPR) to optical fiber (FO) technology has brought tremendous advancements in the field by offering attractive advantages over the traditional prism-based SPR platforms, such as simplicity, cost-effectiveness and miniaturization. However, the performance of the existing FO-SPR sensors widely depends on the adhesion of the gold (Au) layer to the FO silica core, thereby often representing a major limiting factor in achieving the properties of the benchmark SPR systems. In this paper, we used (3-marcaptopropyl)trimethoxysilane (MPTMS) as an adhesion promoter for developing robust Au surfaces on the three-dimensional (3D) FO-SPR sensing probe. Carefully prepared FO substrates were first silanized using a wet chemistry approach, with MPTMS concentrations ranging from 2.5 to 24mM, and subsequently exposed to a drying treatment at room temperature (RT) or at 100°C, before coating them with a ∼50nm Au plasmonic film. Differently prepared silanized FOs were next used for evaluating their sensitivities, by performing refractive index (RI) measurements in sucrose dilutions. Advanced statistical analysis of the obtained data indicated that using 8mM MPTMS solution coupled with a RT post-drying treatment is an efficient way of producing FOs with dramatically improved Au adhesion properties. The role of the MPTMS underlayer was further investigated by exposing the reference and silanized FOs to stress conditions, such as strong mechanical (adhesion tape tests), chemical (piranha solution treatments) and thermal variations. Although additional studies using scanning electron microscopy (SEM) revealed changes in the Au film morphology after these endurance tests, the silanized FOs exhibited an enhanced robustness while retaining the overall sensor's capabilities. In contrast, the reference FOs consistently failed the mechanical and chemical tests, while only resisting under thermal variations. Moreover, the improved resistance of the silanized FO-SPR probes allowed them to be reused up to three times with no significant loss in the sensor performance, while implementing bioassays based on two types of bioreceptors (a DNA aptamer against thrombin protein and a polyclonal antibody against human immunoglobulin E – hIgE). All these results might represent a step forward in the fabrication of more robust and reusable FO-SPR biosensors, featuring great potential for developing highly-sensitive biochemical assays.
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