A series of carbon molecular sieve (CMS) membranes have been prepared for CO2/N2 separation based on the aromatic hyperbranched polyimides (HBPIs) synthesized by polymerizing 1,3,5-Tris(4-aminophenyl)benzene (TAPB) and three commercially available dianhydrides, including 1,2,4,5-benzenetetracarboxylic anhydride (PMDA), 2,3,3′,4′-Biphenyltetracarboxylic dianhydride (BPDA), 4,4′-(hexafluoroisopropylidene) diphthalic anhydride (6FDA). The polymerizations were carried out at −60 °C to avoid the gelation at the critical polymerization concentration and the free-standing membranes were successfully obtained from the HBPI solution using directly solvent casting method after post thermal annealing. The hyperbranched molecules swollen, interpenetrated into the adjacent molecules and finally formed a network, when the temperature increased to 60 °C. Both the molecular entanglement and the post thermal imidization contribute to the membrane formation, without resorting to any additional crosslinking agents. The factors governing the gas separation of the HBPI membranes and the CMS ones were investigated using TGA analysis, FT-IR spectroscopy, X-ray diffraction and Raman characterization. The results confirm that the inter-chain spacing in the HBPIs provide the pathways for gas molecules crossing the membrane. The gas permeabilities of the CMS membranes have been further improved owing to the ultramicro- and micro-pores generated after pyrolyzing at 550 °C. For example, the CO2 permeability of XS13-550 significantly increased from 26.0 barrer (XS13) to 16564.4 barrer with a loss of CO2/N2 selectivity from 34.7 (XS13) to 16.6. This work provides a low-temperature process to prepare HBPI precursors without any crosslinking agents.
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