Addition Of Kaolin Research Articles

In Situ Synthesis and Characterization of Graphitic Carbon Nitride/Metakaolin Composite Photocatalysts Using a Commercial Kaolin

Kaolin-based graphitic carbon nitride (g-CNx) composite photocatalysts were synthesized from a urea precursor using a commercial kaolin. Structural characterization by X-ray diffraction and infrared spectroscopy (FTIR) verified the successful thermal polycondensation of g-CNx along the thermal dehydroxylation of kaolinite to metakaolin at 550 °C. The g-CNx content of the composites were estimated by thermogravimetry and CHN analysis, ranging from ca. 87 m/m% to ca. 2 m/m% of dry mass. The addition of kaolin during the composite synthesis was found to have a significant effect: the yield of in situ formed g-CNx drastically decreased (from ca. 4.9 m/m% to 3.8–0.1 m/m%) with increasing kaolin content. CHN and FTIR indicated the presence of nitrogen-rich g-CNx, having a specific surface area of 50 m2/g, which synergistically increased after composite synthesis to 67–82 m2/g. Estimated optical band gaps indicated the affinity to absorb in the visible light spectrum (λ < 413 nm). Photocatalytic activity upon both UV and artificial sunlight irradiation was observed by hydroxyl radical evolution, however, without the synergistic effect expected from the favorable porosity.

Synthesis of biobased Phosphorus-Nitrogen-Silicon ceramizable flame retardant and its flame retardancy effects on EPS

The rising interest in eco-friendly flame retardants marks a notable trend in the industry. However, the challenge remains that most flame retardants, while achieving high flame retardant properties, struggle to balance environmental sustainability and resource utilization. This work delves into the green synthesis and mechanism of action of ceramizable flame retardants. Using phytic acid (PA) and urea (U) as raw materials, ionic complexation assembly in water, employing polydopamine (PDA) as an adhesive, to develop an environmentally friendly, bio-based synergistic flame retardant (PAU) is conducted. Building upon this groundwork, the addition of the ceramic filler kaolin (KL) and the fluxing agent sodium carbonate (Na2CO3) physically modifies the PAU, resulting in a novel eco-friendly, bio-based, ceramifiable flame retardant (PAUK). Employing the prepared PAUK through an effective surface coating technique, a lightweight and scratch-resistant flame-retardant expanded polystyrene insulation board (EPS-PAUK) is created. The best EPS-PAUK composite in our study exhibits an oxygen index of 52.5, achieves a V-0 UL-94 rating, and features excellent smoke suppression and compression strength up to 67.8 kPa, while nearly maintaining the lightweight characteristics of the EPS insulation boards. This bio-based, ceramifiable flame retardant system offers a new approach for producing lightweight, highly efficient flame-retardant and high-performance polymers.

Impact of the blending of kaolin on particulate matter (PM) emissions in a biomass field-scale 250 kW grate boiler

The aim of the study was to investigate the impact of adding kaolin on the partitioning of chemical elements in the particulate matter (PM) when virgin and waste woody biomass fuels were fired in a 250 kW grate boiler. A comprehensive analysis of the chemical compositions of the PM has been conducted, including alkali and non-volatile species, size-fractionated mass concentrations and micromorphology images. The results showed that the PM emission levels were significantly decreased by approximately 70–76 % and 60–66 % after the addition of kaolin to virgin wood (VW) and grade A recycled wood (RW), respectively, which inhibited the partitioning of the alkali species into fine and ultrafine PM. On the other hand, the concentration of the non-volatile elements, SiO2 and Al2O3, significantly increased in the PM emissions after the addition of kaolin due to the adhesion and aggregation of particulates between airborne kaolin and the fine and ultrafine PM. Moreover, the addition of the kaolin at 1.55 wt% showed comparable effects with that at 2.5 wt% on the chemical composition of PM emission. Furthermore, the SEM morphology suggested that KCl salts were diminished after the addition of the kaolin. These findings demonstrate the practicality of adding kaolin to mitigate PM emissions and their impacts in actual biomass combustion scenarios.

Low-dose natural clay Kaolin promotes the growth of submerged macrophytes and alters the rhizosphere microorganism community: Implications for lake restoration

Sediment properties have a crucial effect on the growth and recovery of aquatic plants in lakes. Addition of various chemical substances has been proposed to reinforce the recovery of plants after a nutrient loading reduction. However, the effects of such sediment amendments on plant growth, especially those from rhizosphere microorganisms, is limited. We added Kaolin clay to sediments in different concentrations to explore its impact on the growth of Vallisneria natans and Ottelia acuminate and the concurrent shift in rhizosphere microorganisms using high-throughput sequencing technology. We found that the addition of low doses (10 % and 20 % in mass ratio) of Kaolin significantly modified sediment conditions (oxidation reduction potential and pH), with implications also for the composition, diversity, and stability of rhizosphere microorganisms. LEfSe analysis revealed that low-dose addition of Kaolin increased the abundances of functional microbial groups that benefit plant nutrient absorption and enhance plant stress resistance, such as Spirillaceae, Rhodocyclaceae, and Burkholderiales. Moreover, low doses of Kaolin significantly promoted the photosynthesis and nutrient absorption of submerged macrophytes, thereby facilitating plant growth. A structural equation model (SEM) indicated that the direct impact of Kaolin on the growth of submerged plants was relatively minor, while the indirect effect through modulation of rhizosphere microorganisms was important. Our study suggests that low doses of Kaolin may be used to promote the growth of submerged macrophytes when lakes with a high organic content in the sediment are recovering after nutrient loading reduction.

Effect of temperature on compressive strength of concrete with the addition of kaolin as a substitute some fine aggregate

effect of temperature on compressive strength of concrete with the addition of kaolin as a substitute some fine aggregate

Effect of aluminosilicates on the release and form transformation of semi-volatile heavy metals during the combustion of hyperaccumulator plants

With the development of phytoremediation of heavy metals contaminated soils, the harmless disposal of hyperaccumulator plants has been imminent. In this study, the effects of typical aluminosilicates on the heavy metal migration during the combustion of ryegrass were compared. The addition of kaolin, montmorillonite, and γ-Al2O3 were all effective in solidifying Pb and Zn. As the combustion temperature increased, the toxicity of remaining Pb and Zn decreased. Compared to montmorillonite, kaolin was more effective in capturing Pb and Zn at 600–825 °C, and the remaining Pb and Zn were mainly in acid-soluble form. The large amount of alkali/alkaline earth metals will react with the Si/Al components to form various potassium feldspars and calcium silicates, thus inhibiting the solidification of heavy/alkali metals. However, the Si in montmorillonite was more effective in converting Pb and Zn into residual form than kaolin when faced with the competition solidification of alkali/alkaline earth metals, at which time the percentage of Pb and Zn in the residual form increased from 13.27% and 6.00% to 39.21% and 9.84%, respectively. This work provided a research perspective based on the solidification of heavy metals by Si component, which enables a more comprehensive analysis of the differences in heavy metals solidification by Si/Al-based minerals.

Fabrication of high-permeance SiC filters reinforced with in situ-grown mullite whiskers for gas/solid filtration

The pursuit of cost-efficiency, superior strength, and excellent gas permeance has driven the development of silicon carbide (SiC) membranes or filters for gas/solid filtration. In this study, SiC filters with high gas permeance reinforced with in situ-grown mullite whiskers were successfully prepared through reaction bonding. Low-cost kaolin and bauxite were used as sintering aids and raw materials for mullite whisker formation, and MoO3 was used as an additive to promote mullite whisker growth. The effects of different sintering temperatures and the addition of kaolin, bauxite, and MoO3 on filter performance were systematically investigated. When the sintering aid and MoO3 content additions were 6 and 1.5 wt%, respectively, and the sintering temperature was 1450 °C, the resulting ceramic filter exhibited a porosity of 45.5 %, a bending strength of 17.9 MPa, and an average pore size of 47.7 µm. Moreover, the filter exhibited a high Darcy’s permeability coefficient of 2.42 × 10−11 m2, satisfactory chemical stability, and thermal shock resistance. The addition of MoO3 facilitated the consumption of the molten phases and increased the anisotropic growth rate of the mullite whiskers, which contributed to the fabrication of the high-permeance filters. Finally, the ceramic filters demonstrated good performance for the filtration of dusty gases loaded with fly ash particles with a mean size of 15.3 µm at room temperature and 300 °C, and the removal rate reached > 99.9 %. The pressure drop was a little lower than that of our commercially available SiC filters. The SiC filters showed good prospects in the field of gas/solid filtration.

The Performance of a Modified Anode Using a Combination of Kaolin and Graphite Nanoparticles in Microbial Fuel Cells.

The bacterial anode in microbial fuel cells was modified by increasing the biofilm's adhesion to the anode material using kaolin and graphite nanoparticles. The MFCs were inoculated with G. sulfurreducens, kaolin (12.5 g·L-1), and three different concentrations of graphite (0.25, 1.25, and 2.5 g·L-1). The modified anode with the graphite nanoparticles (1.25 g·L-1) showed the highest electroactivity and biofilm viability. A potential of 0.59, 0.45, and 0.23 V and a power density of 0.54 W·m-2, 0.3 W·m-2, and 0.2 W·m-2 were obtained by the MFCs based on kaolin-graphite nanoparticles, kaolin, and bare anodes, respectively. The kaolin-graphite anode exhibited the highest Coulombic efficiency (21%) compared with the kaolin (17%) and the bare (14%) anodes. Scanning electron microscopy and confocal laser scanning microscopy revealed a large amount of biofilm on the kaolin-graphite anode. We assume that the graphite nanoparticles increased the charge transfer between the bacteria that are in the biofilm and are far from the anode material. The addition of kaolin and graphite nanoparticles increased the attachment of several bacteria. Thus, for MFCs that are fed with wastewater, the modified anode should be prepared with a pure culture of G. sulfurreducens before adding wastewater that includes non-exoelectrogenic bacteria.

Design optimization of ceramic membrane filters based on a response surface method

Ceramic membrane filters fabricated from local raw materials are excellent for municipal wastewater treatment. This paper studied the fabrication of ceramic membranes using Response Surface Methodology (RSM). It also looked at the influence of clay, palm kernel shell ash, kaolin, and starch on the properties of ceramic membrane filters. Optimal test conditions and procedures were determined by selecting a fitting model based on experimental data. The Box–Behnken design (BBD) was chosen for its ability to reduce the number of experimental trials, thus making it cost-effective. The BBD design was executed using Design-Expert 13 software (Stat-Ease, Inc., Minneapolis, MN, USA), requiring 29 experimental runs. According to the study, responses such as porosity, flow rate, thickness, and density were used in the model. The fabrication of the 29 ceramic membranes includes formulation, shaping (slip casting method), drying, and sintering. Based on RSM, an optimum ceramic membrane design was proposed: Kaolin = 413 g, Clay = 180 g, Starch 147 g, Palm Kernel shell ash = 13 g. Compared with the test results, this combination possesses favorable and reliable accuracy. The addition of kaolin played a role in creating a porous framework within the ceramic membrane. Clay serves as a binding agent, aiding the consolidation of ceramic particles within the membrane matrix. Starch served as a pore-forming agent during the fabrication process. From the study, the palm kernel shell ash served as a binder and a reinforcing agent, bolstering mechanical strength and structural robustness.

Effect of Sulfate Attack on the Expansion Behavior of Cement-Treated Aggregates.

The expansion induced by sulfate attack on cement-treated aggregates (SACA) is a well-known problem that can be solved. It causes obvious heaves in road bases and railway subgrades. In this paper, the effects of the sodium sulfate content, cement content, degree of compaction, sulfate types, attack types, aluminum ion supply, concentration of curing sulfate solution, and temperature on the expansion behavior induced by SACA were investigated over 60 days in the laboratory. Based on the Sobol sensitivity analysis method, the influence of the sensitivity of each factor on the expansion was quantitatively analyzed, and the dominant factor of expansion was proposed. Results show that sulfate content is the domain factor of expansion that is induced by SACA, and it presents a logarithmic function relationship with strain. The 0.5% sodium sulfate content is the minimum sulfate content which causes the expansion that is induced by SACA. When the sulfate content is less than 1%, the expansion induced by SACA is minor. When the sulfate content is between 1% and 3%, the expansion behavior is expressed in four stages as follows: rapid strain increase, followed by a short stagnation period, then a significant strain increase and, finally, constant strain. When the sulfate content is greater than 5%, there are two stages comprising the expansion behavior as follows: the rapid strain increases and constant strain occurs. Greater sulfate content, greater degree of compaction, and lower temperature have positive effects on the expansion induced by SACA. The cement content does not have a consistent effect on expansion behavior. Compared with a sodium sulfate attack, both the reaction rate and expansion of cement-treated aggregates that are attacked by gypsum are smaller, and the attack period is also longer. When the sulfate content is greater than 1%, the addition of kaolin promotes the progression of the expansion induced by SACA. A small amount of water is sufficient for the demand for the sulfate attack. When the sulfate content is at a certain level, the expansion induced by SACA that is under external attack is much smaller than the expansion that is under internal attack. This study is expected to serve as a reference for future research on the mechanics of SACA, and it attempts to provide theoretical support for amending expansions that are induced by SACA.

Characterisation of Bottom Ashes from Non-Woody Biomass Combustion for Application as Sustainable Supplementary Cementitious Material

Cement production is an energy- and resource-intensive industry accounting for approximately 7% of global carbon dioxide emissions. Therefore, a key decarbonisation option for the cement industry is to substitute the clinker with so-called supplementary cementitious materials (SCMs). Due to its properties and availability, the bottom ash from the biomass combustion process could be suitable as an SCM. Several agricultural residues were collected and analysed. The materials were applied for ashing experiments in a lab-scale muffle furnace, which was operated at different temperatures. The chemical, physical, and mineralogical characterisation of the ashes produced was carried out. In addition, the reactivity of the cementitious paste made from the ashes was measured through lab-scale experiments. The influence of the different ashing temperatures and the additive mixing on the properties of the ashes and cementitious paste was analysed. The results show that the spelt husk ash is the most promising biomass ash, with its high silica content and high pozzolanic reactivity. The bound water of the cementitious paste made from spelt husk ash reaches 7.3 g/100 g paste at 700 °C but decreases to 2.5 g/100 g paste at 900 °C due to the formation of a crystalline structure. Nevertheless, the addition of kaolin to the spelt husk can maintain the reactivity of the spelt husk ash produced at high ashing temperatures by stabilising the amorphous structure in the ash.

Effect of Kaolin Addition on Combustion Behavior of Zhundong Coal Pellet Using Flame Emission Spectroscopy

ABSTRACT Kaolin, as an adsorbent, has been proven to be effective in inhibiting sodium release during high alkali coal combustion thereby alleviating severe slagging and fouling problems. Understanding the co-firing behavior of Zhundong coal with kaolin additives is essential for Zhundong coal utilization. In this study, the effect of kaolin additive on the combustion behavior of two Zhundong coals with different Na contents was investigated based on image analysis and flame emission spectroscopy (FES) method. Spectral and image results were able to distinguish the three stages of coal combustion. The addition of kaolin impacted all combustion stages for both types of coal. The results show the volatile combustion time of the blended coal sample was shortened, while the char burnout time was prolonged, which was attributed to the ash suppression effect. The two coals presented similar decrease trends with different blending ratios in terms of sodium concentration, pellet surface temperature, and thermal radiation. However, the changes were no longer evident after the blending ratio reached 8% and 12%. The replacement of combustible components in the coal by the kaolin altered the mineral fraction of the ash and thus affected the heat and mass transfer. Combining the online measurement results and the analysis of the ash fusion characteristics, the suggested addition of kaolin was 8% and 12% respectively.

INVESTIGATION OF PROBIOTICS-SORPTION PROPERTIES OF THE COMPOSITION BASED ON POMACE

The use of enterosorbents to relieve intoxication and to increase the content of prebiotics in the body is a topical problem of every second metropolis resident. The pharmaceutical market offers a huge number of enterosorbents, some of which can cause negative consequences (for example, mechanical damage, constipation etc.). The others that are more compatible with the body, for example, pectins, are expensive due to the energy-intensive process of their isolation. We offer a preparation based on pomace powder (60%) with the addition of starch, kaolin and pectin from sea grass eelgrass (Zostera marina) (6%). The powder is obtained by a previously developed and patented method and has an established sufficiently high sorption activity. At the same time, apple pomace also contains pectin, which is a substrate for the growth of beneficial microorganisms living in the colon.
 The article presents the data of a comparative analysis of the sorption activity of the developed powder and a number of enterosorbents offered by the pharmaceutical market in relation to standard test substances: methylene blue and pharmaceutical gelatin. It is shown that the composite enterosorbent obtains effective sorption properties and equals to common sorbents. When dissolved in water, the powder acquires a gel-like consistency that gives it additional therapeutic and preventive properties. The use of apple pomace as a basis enables to reduce the cost of producing expensive pectin and make it more affordable for the population.

Kaolin as a management alternative for insecticide-resistant navel orangeworm (Lepidoptera: Pyralidae).

The production of almonds and pistachios in California's Central Valley employs insecticides for the management of their primary pest, navel orangeworm. The pyrethroid Bifenthrin is commonly used, and now a strain of Amyelois transitella Walker (Lepidoptera: Pyralidae) (R347) obtained from Kern County almond orchards with a history of Bifenthrin use has acquired >110-fold resistance toward pyrethroids. One method to improve control is to use additives and spray adjuvants, which are applied simultaneously with an insecticide to increase coverage and/or duration of control. We tested 2 levels of the naturally occurring clay Kaolin as an additive, alone and in combination with either Bifenthrin or the diamide Chlorantraniliprole, to determine if it could reduce feeding damage and decrease survival of pyrethroid-resistant A. transitella on almonds in the laboratory and improve the efficacy of Chlorantraniliprole in the field. Larval performance was measured for the strains R347 and ALM (34.7-fold resistance compared to susceptible lab strain) reared on treated almonds. Strain R347 had 1.9-fold greater survival and caused 1.3-fold more feeding damage than strain ALM across all treatments, although both strains were susceptible to the combination of Kaolin + insecticide. Kaolin synergized Bifenthrin for R347, decreasing survival by 10.0%. Kaolin did not reduce feeding damage for either strain. When combined with insecticide, feeding damage was similar to insecticide alone, but the addition of Kaolin to the insecticide generally decreased survival more than the insecticide alone. In the field, the addition of Kaolin to Chlorantraniprole during application helped retain activity against this challenging pest.

High temperature corrosion of particulate matter during MSW combustion: Effects of particle size, inorganic minerals and additives on corrosion rates and mechanisms

The high temperature corrosion behavior and corrosion mitigation of PM with different sizes generated by MSW combustion were studied. The experiment result showed that the corrosion rate of 304 stainless steel increases significantly as the PM size decreases. The corrosive ability of PM1 on 304 stainless steel was about 3–5 times higher than that of PM10+ at 600 °C. Kaolin can greatly restrain the corrosiveness of PM. After 5% of kaolin was added, the corrosion rate of the PM generated by MSW combustion on 304 stainless steel was reduced by 12%. Calculating the composition of the particles after the formation of a stable slagging layer and ash deposition layer on the heating surface, the corrosion control efficiency improved to 71%. High-temperature corrosion process of PM was dominated by NaCl, KCl, CaCl2, Na2SO4 and K2SO4, the corrosion of alkali and alkaline earth chloride was generally stronger than that of sulfate at 600 °C. This study confirms that the addition of kaolin can effectively mitigate high-temperature corrosion in the superheater tubes of waste incineration furnaces.

Collaborative improvement of electrical‐thermal‐mechanical properties of kaolin‐filled ethylene propylene diene monomer and mechanism analysis

AbstractWith the rapid development of offshore wind power, large‐capacity wind turbine generators have put forward higher electrical and mechanical performance requirements for the cable. In this paper, kaolin/ethylene propylene diene monomer (EPDM) composites are prepared to investigate the effect of kaolin content on the electrical properties, mechanical properties and thermal conductivity of EPDM composites. The results show that appropriate amount of kaolin could synergistically improve the electrical‐thermal‐mechanical properties of EPDM. The composite with 30 wt% kaolin content achieves the best performance. The breakdown strength of kaolin/EPDM composites increases by 13.47%–72.19 kV/mm compared with that before modification, and the volume resistivity increases from 1013 to 1015 Ω·cm after modification. In addition, with the doping of kaolin, the tensile strength of composites significantly improves by over 500%–6.97 MPa, and the thermal conductivity of the composite is slightly improved. This work has important guiding significance for the development of insulation materials for cables.Highlights Kaolin in EPDM scattered more uniform after modification. The addition of kaolin improves the electrical‐thermal‐mechanical properties of the composite. Kaolin/EPDM composites have promising applications.

Characterization of Stimuli-Responsive Acrylamide/Sodium Methacrylate/Kaolin Semi-Interpenetrating Polymer Network Composite Hydrogels

With the advantages of their self-healing, stimuli-response ability, water sorption capacity and shape memory, hydrogels have been commonly utilized. However, new strategies have been developed to enhance mechanical and thermal properties of hydrogels in addition to increase their water sorption. In this study, stimuli-responsive acrylamide/sodium methacrylate based hydrogels were synthesized with the optimization of sodium methacrylate amount by free radical polymerization. With the incorporation of optimum amount of polyethylene glycol 400 (PEG-400) into the hydrogel network, semi-interpenetrating polymer network (semi-IPN) hydrogels were prepared. With the addition of kaolin, swelling properties of the semi-IPN composite hydrogels were investigated in water under the effect of different pH and temperature. Maximum swelling percent of the semi-IPN composite hydrogels was determined as 24214% at pH 7 and 25 °C. Fourier transform infrared spectroscopy (FTIR) analyses revealed that hydrogel samples were successfully synthesized. Morphological structure of hydrogel samples was examined by scanning electron microscopy (SEM) analyses. Both of the water motion through the hydrogel layered structure and water diffusion into the pores made the semi-IPN composite hydrogel more swollen material compared to the acrylamide/sodium methacrylate based hydrogel.

Influence of silica-aluminum materials on heavy metals release during paper sludge pyrolysis: Experimental and theoretical studies

It is of great significance to reduce the secondary risk of heavy metals during the pyrolysis of paper sludge. This study used kaolin and alumina-silica-based xerogels to control heavy metals released during sludge pyrolysis. Pyrolyzing a mixture of sludge and 7% kaolin at 400 °C achieved high retention rates for Cu (95.85%), Zn (95.97%), Pb (97.15%), Cd (84.23%), and Cr (84.05%) when the pyrolysis tail gas was treated with 9 g of xerogel. The addition of kaolin facilitated the transformation of Cu, Zn, Pb, and Cr from the unstable fraction to the stable fraction in pyrolysis biochar, reducing their leachability. The xerogels also played a crucial role in adsorbing and stabilizing the heavy metals. The results of thermodynamic equilibrium calculations showed that Pb(g), PbS(g), PbCl2(g), PbCl(g), Zn(g), ZnCl2(g), and Cd(g) were the main gaseous products of Zn, Pb, and Cd during paper sludge pyrolysis. The Pb atoms in PbCl2 and PbS, and the Zn atoms in ZnCl2 bond with the oxygen atoms on the kaolin surface by covalent bonds, while the Cl atoms in PbCl and the Pb atoms of elemental lead form ionic bonds with H and O atoms on the kaolinite surface, respectively. These experimental and simulation results offer new ideas for controlling heavy metals during sludge pyrolysis.

Effect of Kaolin on the Thermal Conversion Performance of Zhundong Sub-bituminous Coal.

In order to investigate how kaolin affects the structure and thermal conversion performance of Zhundong sub-bituminous coal (ZSBC), this study focused on analyzing the pyrolysis, combustion, and gasification of both ZSBC and a mixture of kaolin and Zhundong sub-bituminous coal (ZSBC-K) using the TG-DTG technique. The findings demonstrated that the addition of kaolin enhanced the pyrolysis and combustion performance of ZSBC-K. To explain the above phenomena, the composition and structure of char from ZSBC and ZSBC-K were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Raman spectroscopy (Raman), scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The results showed that the addition of kaolin decreased the degree of graphitization of char and increased the relative content of oxygen on the surface of the char. Moreover, the addition of kaolin increased the degree of disorder of the char and formed more char pores. The rich pores were conducive to the entry of the gasification agent into the coal char particles, which enhanced the gasification activity. Additionally, the coal char mixed with kaolin contains several oxygen-containing functional groups and defect sites that facilitate the cracking and gasification performance of the macromolecular network's aromatic ring structure.

Tailoring the performance of nanocellulose-based multilayer-barrier paperboard using biodegradable-thermoplastics, pigments, and plasticizers

In this work a multilayer barrier paperboard was produced in a roll-to-roll process by slot-die coating of nanocellulose (microfibrillated cellulose or carboxymethylated cellulose nanofibrils) followed by extrusion coating of biodegradable thermoplastics (polylactic acid, polybutylene adipate terephthalate and polybutylene succinate). Hyperplaty kaolin pigments were blended in different ratios into nanocellulose to tailor the barrier properties of the multilayer structure and to study their influence on adhesion to the thermoplastic top layer. Influence of a plasticizer (glycerol) on flexibility and barrier performance of the multilayer structure was also examined. Water vapor permeance for the multilayer paperboard was below that of control single-layer thermoplastic materials, and oxygen permeance of the coated structure was similar or lower than that of pure nanocellulose films. Glycerol as a plasticizer further lowered the oxygen permeance and kaolin addition improved the adhesion at the nanocellulose/thermoplastic interface. The results provide insight into the role played by nanocelluloses, thermoplastics, pigments, and plasticizers on the barrier properties when these elements are processed together into multilayer structures, and paves the way for industrial production of sustainable packaging.