ABSTRACT Ultra-low ash coal is an essential clean energy and material. The preparation of ultra-low ash coal by flotation is facing challenges due to the inherent drawbacks. This work aims to enhance the flotation efficiency of ultra-low ash coal by ultrasonic pretreatment. Timed-release flotation experiments were conducted with ultrasonic pretreatment before and after collector addition. The results showed that the recovery and combustible recovery and flotation perfect index of clean coal increased after ultrasonic pretreatment. Additionally, the flotation circuits can reduce from three to two times to obtain clean coal with ash content around 5%. The particle size distribution of coal varied from unimodal to bimodal after ultrasonic pretreatment no matter whether collector was added, indicating that ultrasonic had both dispersing and flocculation effects. Scanning electron microscope (SEM) analysis illustrated that the surface of coal was cleaned due to the ultra-fine gangue particles coated on coal surface was dispersed, and the flocculation of low-ash coal particles was promoted after ultrasonic pretreatment. Consequently, the ultra-low ash coal with higher recovery and quality could be obtained with simplified circuits.
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