Both compact planting and selecting superior maize (Zea mays L.) hybrids can greatly optimize the source–sink relationship and enhance maize productivity. However, the underlying physiological mechanism for regulating carbon (C) assimilate transport and influencing grain yield between maize cultivars has remained unclear under contrasting plant densities. A two-year field experiment was conducted to investigate grain yield, vascular bundle character, grain filling, C allocation in grains and other tissues, and hormone level and enzyme activity in grains under 60,000 (ND) and 90,000 plants ha−1 (HD) densities using Xianyu 335 (XY335) and Zhengdan958 (ZD958) hybrids. Compared to the ZD958, XY335 increased grain yield, kernel number per plant (KNP), and sink capacity by 11.4%, 15.7%, and 7.4%, respectively. Moreover, XY335 performed higher net photosynthetic rate and sucrose synthase activities in grains than those in ZD958, and higher levels of sucrose phosphate synthase and soluble acid invertase activity were mainly exhibited in the middle of the grain filling stage, which contributed to increasing the proportion of grain in total dry matter, grain C content and leaf C transport efficiency by 4.3%, 12.2%, and 52.9%, respectively, under HD conditions. Additionally, a greater area and number of small vascular bundle in ear of XY335 resulted in 21.3% higher matter transport efficiency and 4.8% higher maximum grain filling rate than ZD958 under HD conditions. In addition, grains of XY335 exhibited generally higher levels of indole acetic acid (IAA) and abscisic acid (ABA), as well as ABA/GA3 ratio after maize pollination relative to those from ZD958, conducive to regulating C translocation from leaves to grains. Overall, our study illustrates that stronger source activity, sink characteristics, and matter transport channels for maize hybrids are significant for C assimilate transport to grain for achieving high grain yield under higher plant density.
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