Orange I (OI) azo dyes produce toxic aromatic compounds in water, making solutions an important issue. In this study, we employed the urea combustion method to load CoFe2O4 particles onto activated carbon (CFO-AC-500). Subsequently, the catalyst was incorporated into a column continuous flow device, testing the effects of multi water parameters and toxicity, and predicting the degradation process on the catalytic degradation of OI for peroxymonosulfate (PMS) activation. In CFO-AC-500/PMS continuous reactor, it showed a satisfied OI removal of more than 82 % of the OI at a flow rate of 73.6 mL/min in 240 min. Also, response surface methodology (RSM) was employed to optimize the operating conditions, with model fitting results demonstrating that the OI removal rate could reach 95.07 % under specific conditions. ESR analyses revealed that the degradation of OI was primarily governed by free radicals (SO4•-, HO• and O2•-) and non-radical pathways (1O2). The biological toxicity of degraded OI was significantly reduced. This innovative CFO-AC-500/PMS continuous flow system can provide an effective new method for the degradation of difficult-to-treat pollutants in practical applications.
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