Active Corrosion Research Articles

Lawsonia inermis as an Active Corrosion Inhibitor for Mild Steel in Hydrochloric Acid

Corrosion is a pervasive issue affecting metallic materials, with significant economic losses and safety risks in various industries. Mild steel, extensively used in construction and infrastructure, faces corrosion challenges, needing continuous research to effectively tackle them. Natural compounds, because of their eco-friendliness and corrosion inhibition potential, are attracting increasing interest for corrosion control. Lawsonia inermis (LI), or henna, a plant native to North Africa and South Asia, has bioactive compounds exhibiting corrosion inhibitive properties. This study comprehensively explores Lawsonia inermis’s effectiveness as a corrosion inhibitor for mild steel, filling a gap in the existing research. Various concentrations of Lawsonia inermis extract were tested in acidic solutions to evaluate corrosion inhibition. Experimental results indicate a significant reduction in the corrosion rate with increasing inhibitor concentration. Langmuir adsorption isothermal analyses reveal the adsorption mechanism as being an interplay between physisorption and weak chemisorption. Electrochemical measurements demonstrate Lawsonia inermis’s capability to alter both cathodic and anodic reactions, leading to improved corrosion resistance. Scanning electron microscopy reveals a more even surface morphology in the presence of the Lawsonia inermis, indicating corrosion inhibition. Gas chromatography–mass spectrometry (GC-MS) analyses identified organic compounds in Lawsonia inermis extract responsible for corrosion inhibition. Overall, Lawsonia inermis emerges as a promising corrosion inhibitor for mild steel, offering excellent inhibition efficiencies. This study sheds light on its adsorption behaviour and provides insights into its mechanism of action. These findings underscore Lawsonia inermis’s potential as a green corrosion inhibitor, paving the way for its practical application in industrial corrosion protection strategies.

Novel self-healing glass-like CexOY film on a Flash-PEO coated AZ31B Mg alloy

The aim of this work is to develop a glass-like CexOy coating to seal the pores of a Flash-PEO coated AZ31B Mg alloy and simultaneously provide smart self-healing corrosion protection. The cerium sol was synthesized using cerium acetate as main precursor by sol-gel method. SEM micrographs revealed that upon cerium sol deposition, the pores of the oxide coating were effectively sealed, resulting in a double-layer coating system and thereby in a big reservoir of cerium ions (Ce3+/Ce4+). The glassy character of the cerium coating, confirmed by X-Ray diffraction, implies that cerium exists in Ce3+ and Ce4+ ionic states enclosed in a high internal energy structure which facilitate the diffusion of cerium ions to active cathodic zone. Electrochemical Impedance Spectroscopy (EIS), X-Ray Diffraction (XRD), and Raman spectroscopy were used to explore the active corrosion protection of the CexOy sol-gel coating. The corrosion inhibition mechanism involves the migration of cerium ions and the precipitation of insoluble-crystalline cerium compounds (CeO2). The coating demonstrated self-healing properties, presenting a promising alternative to traditional chrome conversion coatings (CCC).

Influence of the activation time of magnesium surfaces on the concentration of active hydroxyl groups and corrosion resistance

Magnesium alloys have been extensively studied as degradable biomaterials for clinical applications due to their biocompatibility and mechanical properties. However, their poor corrosion resistance can lead to issues such as osteolysis and the release of gaseous hydrogen. This study investigated the influence of the activation time of magnesium surfaces in a sodium hydroxide (NaOH) solution on the concentration of active hydroxyl groups and corrosion resistance. The results indicated that immersion time significantly influences the formation of a corrosion-resistant film and the distribution of surface hydroxyl groups. Specifically, specimens treated for 7.5 h exhibited the highest concentration of hydroxyl groups and the most uniform oxide film distribution. Electrochemical tests demonstrated capacitive behavior and passive surface formation for all evaluated times, with the 7.5-h immersion in NaOH yielding superior corrosion resistance, lower current density, and a more efficient and thicker protective film. SEM and EDS analyses confirmed increased formation of Mg(OH)₂ for samples treated for 5 and 7.5 h, while a 10-h treatment resulted in a brittle, porous layer prone to degradation. Statistical analysis using ANOVA and Fisher's LSD test corroborated these findings. The optimal 7.5-h alkali treatment enhanced magnesium's corrosion resistance and surface properties, making it a promising candidate for orthopedic implants. However, further studies are necessary to assess biocompatibility and physiological responses before clinical implementation.

A study on combination of alkaline treatment and PLA/f-CNTs composite coating on corrosion, biocompatibility and antibacterial activity of Mg alloy

The present study explores the effect of combined alkaline treatments (NaOH) and the incorporation of functionalized carbon nanotubes (f-CNTs) into poly(lactic acid) (PLA) composite coatings on the corrosion resistance, biocompatibility, and antibacterial efficacy of AZ31 magnesium (Mg) alloy. Various pretreatment techniques and coating layers have been found to exert considerable influence on the phase composition, morphology, thickness, wettability, as well as corrosion resistance, and biological characteristics of the Mg alloy. The formation of an Mg(OH)2 layer on alkaline-treated Mg alloy has proven to enhance hydrophilicity, corrosion resistance, and biocompatibility. Moreover, the findings highlight that incorporating f-CNTs into PLA improves the corrosion resistance, cytocompatibility, and antibacterial activity of Mg alloy in physiological solutions and the extent of these improvements is related to the quantity of f-CNTs present in the composite coating. Additionally, the outcomes have shown that the inclusion of f-CNTs promotes the formation of carbonate based precipitates during a 14-day immersion in Ringer's solution. Overall, the combination of alkaline treatments and the PLA/f-CNTs composite coating is showcased as a promising surface modification approach for orthopedic applications.

Prediction of Pipe Failure Rate in Heating Networks Using Machine Learning Methods

The correct prediction of heating network pipeline failure rates can increase the reliability of the heat supply to consumers in the cold season. However, due to the large number of factors affecting the corrosion of underground steel pipelines, it is difficult to achieve high prediction accuracy. The purpose of this study is to identify connections between the failure rate of heating network pipelines and factors not taken into account in traditional methods, such as residual pipeline wall thickness, soil corrosion activity, previous incidents on the pipeline section, flooding (traces of flooding) of the channel, and intersections with communications. To achieve this goal, the following machine learning algorithms were used: random forest, gradient boosting, support vector machines, and artificial neural networks (multilayer perceptron). The data were collected on incidents related to the breakdown of heating network pipelines in the cities of Kazan and Ulyanovsk. Based on these data, four intelligent models have been developed. The accuracy of the models was compared. The best result was obtained for the gradient boosting regression tree, as follows: MSE = 0.00719, MAE = 0.0682, and MAPE = 0.06069. The feature «Previous incidents on the pipeline section» was excluded from the training set as the least significant.

Improvement in inhibition performance of anti-corrosion coatings using polyolefin matrix embedded with modified TiO2 nanoparticles

Corrosion remains a critical issue for steel structures, leading to costly repairs and potential failures in industrial sectors. This study presents the development and characterization of polyolefin coatings for enhanced corrosion protection. Initially, the porous TiO2 nanoparticles were synthesized using the sol-gel method, followed by their modification through the encapsulation of sodium benzoate (SB) as a corrosion inhibitor. Modified Polyolefin coatings were prepared by incorporating modified nanoparticles (TiO2 loaded with sodium benzoate) into the polyolefin matrix, and an unmodified/blank polyolefin coating was prepared without any additive in the polyolefin matrix. The loading of the inhibitor into porous TiO2 was 10 % analyzed using thermogravimetric analysis. Furthermore, the electrochemical analysis revealed significant improvements in the corrosion resistance and barrier properties of the modified coatings compared to the unmodified blank coatings. Specifically, after 7 days in a corrosive environment, the blank coating pore resistance dropped from 1 × 1010 Ω·cm2 to 5 × 108 Ω·cm2, while the modified coating maintained a high pore resistance of 5 × 1011 Ω·cm2. A localized corrosion study for scratched blank polyolefin coatings showed growing corrosion activity from 5 h of immersion, while modified coatings ceased the detectable activity before 4 h of immersion, which evidenced the improved corrosion inhibition efficiency of the modified coating. This stability in corrosive environments was attributed to the successful loading of modified nanoparticles (TiO2/SB), where SB served as an active agent by forming a protective film on the steel substrate. Which inhibits the corrosion processes along with Ti-based compounds and prevents corrosion propagation under the damaged coating. The enhanced hydrophobic nature of 99° and electrochemical properties support the suitability of these coatings for corrosion protection of steel in various industries.

A numerical analysis of the mechano-electrochemical effects on localised corrosion in pipelines using a multi-physical field coupling approach

In this study, we used a multi-physics coupling approach integrating the electrochemical and solid mechanics fields to develop a three-dimensional finite element model. This model was specifically designed to investigate the effects of mechano-electrochemical (M-E) effects on pipeline corrosion. The boundary conditions for the finite element simulation were established using experimental data, enabling the model to effectively predict the corrosion potential and current density, which aligned well with the experimental findings. Subsequently, the validated model was applied to examine the M-E effects near the pipe corrosion defects, considering various depths of corrosion defects and axial strain. Our results indicate that the stress concentration at the core of the defect increases with increasing axial tensile strain and deepening corrosion. The investigation of the correlation between the corrosion potential and net current density revealed that mechanical forces significantly impact metal corrosion rates, thus influencing pipeline longevity. When the metal structure of the pipeline is deformed within the elastic deformation range, the impact of the M-E effects on corrosion is minimal. However, when a tensile strain is applied or the defect geometry induces plastic deformation at the defect site, a notable increase in the local corrosion activity is observed.

Structure and Selected Properties of SnO2 Thin Films.

Magnesium and its alloys are attractive temporary implants due to their biocompatibility and biodegradability. Moreover, Mg has good mechanical and osteoinductive properties. But magnesium and Mg alloys have one significant disadvantage: poor corrosion resistance in a physiological environment. Hence, a deposition of various layers on the surface of Mg alloys seems to be a good idea. The purpose of the article is to analyze the structure and morphology of two MgCa2Zn1 and MgCa2Zn1Gd3 alloys coated by SnO2 ALD (atomic layer deposition) films of various thickness. The studies were performed using scanning electron microscopy (SEM), X-ray fluorescence (XRF), and an X-ray diffractometer. The corrosion activity of the thin films and substrate alloys in a chloride-rich Ringer's solution at 37 °C was also observed. The corrosion tests that include electrochemical, immersion measurements, and electrochemical impedance spectroscopy (EIS) were evaluated. The results indicated that SnO2 had a heterogeneous crystal structure. The surfaces of the thin films were rough with visible pores. The corrosion resistance of SnO2 measured in all corrosion tests was higher for the thicker films. The observations of corrosion products after immersion tests indicated that they were lamellar-shaped and mainly contained Mg, O, Ca, and Cl in a lower concentration.

The effect of weak acids on active corrosion rate in top-of-line corrosion

The corrosion rate of pipelines in the petroleum industry is heavily influenced by the weak acids present in the production stream. In a series of experiments at 65 °C, weak acids enhanced the cathodic reaction currents, significantly increasing the corrosion rate. The experiments were designed to investigate limiting electrochemical factors in solutions with low salt concentrations, focusing on predicting top-of-line corrosion corrosion rate. Carbonic acid, acetic acid, and formic acid, commonly found in produced fluids, were the subjects of this corrosion investigation. Under the investigated conditions, the corrosion rates were found to correlate with the undissociated weak acid concentration.

The impact of oxygen availability on steel corrosion considering the self-balance between anodic and cathodic corrosion cells

An advanced model is developed to elucidate relationship between availability of oxygen and active corrosion, considering the equilibrium between gaseous and dissolved oxygen, as well as the equilibrium of oxygen diffusion and consumption. This research notably incorporates self-regulation mechanisms of cathodes and anodes in both macrocell and microcell corrosion. Accelerated corrosion experiments were performed under simulated marine environment, monitoring variations in corrosive medium concentration and electrochemical corrosion processes. Results indicate significant reduction in oxygen concentration following the activation of rebar. Potential inaccuracies in predicting corrosion rate arise from the adoption of a static cathodic to anodic area ratio was highlighted.

An Investigation of Corrosion Behaviors of Thermally Sprayed Aluminum (TSA) at Elevated Temperatures Under Thermal Insulations and Autoclave Immersion Conditions

ABSTRACT Thermally Sprayed Aluminum (TSA) protects against internal and external corrosion in many industrial applications. Even though TSA coating has been the subject of many studies, there is still a need to gain better insights into the degradation mechanisms of the TSA especially under immersion conditions and moisture-saturated thermal insulations. This study addresses the corrosion behavior of TSA in a CUI simulation setup (per ASTM G189-07) and autoclave immersion. The corrosion tests were conducted for three and four days under isothermal wet (IW) and cyclic wet (CW) conditions. Linear polarization resistance (LPR) scans were conducted during both (i.e., CUI simulation and autoclave immersion tests) to better understand the corrosion behaviors of TSA coating. Following corrosion testing, thorough microstructural examinations were conducted employing confocal laser microscopy, 3D topography, scanning electron microscopy (SEM), and Energy dispersive spectroscopy (EDS) to understand the microstructural and tribological changes resulting from corrosion testing. TSA coating under the insulation showed significant degradation via flashing moisture and active dissolution of iron at the insulation-metal interface. Unlike immersion conditions, the wear of TSA due to flashing moisture under thermal insulation created the crevices that caused the active corrosion of the steel substrate.

Numerical Analysis of Stainless Steel of Crevice Corrosion Initiation Behavior with Varying External Potentials and Initial Crevice Gaps

The potential, current density, pH, and crevice profile distribution within the crevice structure of stainless steel in seawater were numerically analyzed. The crevice corrosion phenomena were mathematically modeled with the initial boundary value problem of diffusion and static electrical field, respectively. This initial boundary value problem was discretized using a finite difference method. The predicts of the crevice corrosion behaviors, set for various external potentials and initial crevice gaps, were classified into three categories: the pitting type, the active type, and no corrosion. The pitting type crevice corrosion was predicted to occur in conditions where the external potentials were noble and the initial crevice gaps were narrow. The active type crevice corrosion was predicted to occur in conditions where the external potentials were less noble and the initial crevice gaps were narrow. The range of external potential conditions where crevice corrosion was predicted not to occur increased in conditions with wide initial crevice gaps. Crevice corrosion was predicted to occur at all external potentials in conditions where the initial crevice gaps were 2 μm or less.

Revealing the ongoing speleogenetic processes in an underwater cave through the application of natural radionuclides and stable isotopes: case study from the hypogene Buda Thermal Karst

The underwater Molnár János Cave in the hypogene Buda Thermal Karst system (Budapest, Hungary) provides a unique site to study the effects of flowing groundwater and the interplay of fluids of different origin. The aim of the present study is to characterize the groundwater in different parts of the cave with temporal resolution, hence describe the recent speleogenetic processes within the cave. This study uses natural radioisotopes (uranium, radium, and radon) besides stable isotope ratios of oxygen and hydrogen to identify the different fluid components. The results show that the majority of the cave is situated in the flow path of the intermediate flow system, discharging in the Boltív Spring. Thus, the dominant recent speleogenetic processes are connected to this lukewarm groundwater. In contrast to previous views, typical hypogene processes, such as mixing corrosion involving thermal waters, are restricted to a narrower area in the cave, to the contact zone of lukewarm waters and the warmer upper water layer around the largest partially air-filled chamber (Kessler Hall). The warmer water layer is the result of free convection. In the air-filled chambers condensation-corrosion might be active. However, its effect is limited to the largest room (Kessler Hall), as it is open to surface conditions. More active mixing corrosion probably occurs deeper, in the area of the Northeastern Margin Fault, which is indicated by the radon content in the Boltív Spring. Regarding the temporal processes, the main driving force can be linked to the water level fluctuations of the Danube, which regulates the discharge of the regional flow-related thermal water upwelling, thus affecting the mixing ratio of the lukewarm waters transported by the intermediate flow systems and the thermal waters, representing the regional flow path, including basinal components.

Chromium-Free Coating for Al Alloy Corrosion Protection Based on a Novel Ti/Mg Oxyfluoride

Chromium-free corrosion protection of aluminum alloys comparable to that of chromates (Cr(VI)) is demonstrated using a TiF6 2− fluoro-anion-based coating recipe containing boric acid and a Mg salt. Boric acid drove TiF6 2− hydrolysis enabling up to micrometer-scale thick coatings. The Mg salt led to deposition of a novel crystalline phase Ti/Mg oxyfluoride coating with an approximate composition of Ti5MgO7F8. Corrosion protection performance was characterized by polarization resistance measurements during immersion in 5% aqueous NaCl solution and neutral salt fog exposure following ASTM B.117. The performance is discussed in terms of the presence of fluoride in the coating enabling active behavior during its gradual depletion (in corrosion environments) toward a final composition approaching TiO2. This active corrosion protection mechanism may be more generally applicable for transition metal-based coatings that do not have high oxidation state oxo-anions, but do have stable fluoro-anions.

FORECASTING THE FINAL RESOURCE OF THE REINFORCED CONCRETE CHIMNEY PIPE OF THE COKE CHEMICAL PRODUCTION

A comprehensive study of the technical condition, corrosion processes, damage and load-bearing capacity of the reinforced concrete chimney pipe, which removes the gas-smoke mixture formed in the technological processes of coke-chemical production and is an aggressive environment, was performed. A methodology for predicting the remaining resource of the pipe structure has been developed. It was established that the damage that determines the ultimate resource is the collapse of the lining, after which active corrosion damage of the reinforced concrete structure occurs. An analysis of the composition and temperature-moisture regime of the aggressive medium was performed. It was established that it is gaseous, the most aggressive components of which are acid gases, the degree of aggressive action is moderately aggressive, possibly strongly aggressive. Corrosion of concrete progresses in a concentric front from the inner surface of the chimney to the outer surface at a rate of 1.2 to 4.8 mm/year. The corroded layer of concrete loses its strength and protective properties to the reinforcement. An analysis of the stress-strain state of the pipe taking into account corrosion damage was performed, the most heavily loaded dangerous zone and its structure were determined, and the limit values of the wall thickness and the depth of corrosion damage in this zone were determined, which ensure the fulfillment of the conditions for bearing capacity. Based on the values of the corrosion rate, the time to reach the limit state is determined. It is shown that without repair and protection measures, the remaining service life of the pipe does not exceed 11 years. It is recommended to carry out a major repair of the pipe as soon as possible with the elimination of damage and restoration of the lining, or no later than after 10 years to carry out the liquidation of the structure with the construction of a new one.

The Effect of Corrosion on the Mechanical Properties (Diameter, Cross-Sectional Area, Weight) of the Reinforcing Steel

Corrosion of steel reinforcement is a major cause of deterioration in reinforced concrete structures, especially those located in marine environments. This study experimentally investigates the influence of corrosion on bond strength between reinforcing steel and concrete, as well as the effect on steel bar properties. Thirty-six concrete cubes reinforced with 12mm steel bars were prepared and subjected to varying corrosion conditions - non-corroded control, uncoated corroded, and coated with Anogeissus leiocarpus exudate. Specimens were immersed in 5% NaCl solution to accelerate corrosion, and tested at intervals up to 360 days. Pull-out tests showed bond strengths of corroded bars reduced by 25-30% compared to non-corroded controls. In severe cases, complete bond failure occurred in corroded specimens. Corrosion also led to reductions in bar diameter (0.04-0.05mm), cross-sectional area (0.5-1.3%), and weight (0.006-0.009kg) over time. Natural exudate coatings on steel mitigated these effects, restoring bond strength and limiting reductions to 0.01-0.02mm in diameter, and 0.003-0.005kg in weight. Graphical analysis correlated well with test data, clearly portraying deterioration trends under corrosion exposure. This study concludes corrosion causes significant weakening of bond integrity and property losses in reinforcement. Natural exudate coatings were found to effectively inhibit corrosion activity by restoring bond strength and protecting steel bars. With proper application, such eco-friendly coatings show promise as sustainable corrosion prevention alternatives for reinforced concrete infrastructure, especially in marine environments where corrosion accelerates more rapidly.

Advancing anti-corrosion performance of composite coating: Self-aligned fluorinated graphene for multifunctional electronic packaging

Fluorinated graphene (FG) is considered an ideal filler for polymer nanocomposites to enhance anti-corrosion performance due to its hydrophobicity and electrical insulation properties. A key objective in advanced anti-corrosion design is to create a structure where FG sheets are stacked and aligned, forming an ultra-long, circuitous path to impede the diffusion of active corrosion species. Additionally, integrating aligned FG sheets with polymers prevents the formation of electrical percolation paths, making the coating suitable for electronic passivation. However, achieving a high degree of alignment of FG within the polymer matrix has been a challenge. In this study, we employ a straightforward electrophoretic deposition method to align FG sheets in a polyurethane (PU) matrix for anti-corrosion coatings on copper. The optimized coating exhibits outstanding corrosion resistance for copper, with a stable corrosion rate of 4.0 × 10−3 μm/year in a 3.5 wt% NaCl solution. Moreover, the FG composite coating significantly enhances thermal conductivity, increasing it by 97 % compared to pristine PU, while also providing high electrical resistance. This results in a high breakdown electric field of 28 kV/cm and an extremely low current density of 1.32 × 10−8 A/cm2, which is advantageous for electronic packaging. This multifunctional coating meets industrial standards for large-scale production, uniformity, and controllable thickness, offering a promising approach to improving anti-corrosion protective coatings.

Influence of Corrosion on Thermo-Mechanical Contact Fatigue in Rolling Conditions with Low Amplitude Sliding

The paper presents some aspects concerning mechanical contact fatigue and corrosion wear and the links of these two kinds of wear in the common deterioration of the contact layer. The surface state, for both presented areas, is analyzed using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) in order to confirm the double action of corrosion and wear during the experimental test. 2 and 3D insights were taken from the worn area, corrosion compounds were identified and analyzed. Linear and cyclic potentiometry were performed on the base materials after the OCP was established in salt solution. When the level of the thermal and the mechanical stress are located at the same depth under the contact surface the resulting stress is greater and has the opportunity to develop the first crack to the surface. The metallic material surface presents a double type of corrosion: one based on oxidation and the other one based on oxidation plus wear (tribo-corrosion), the difference is being given by the material quantity and type involved.

Effect of the curing agent DETA and its interaction with a rare earth carboxylate as corrosion inhibitor in a hybrid silica-epoxy formulation

Sol–gel based coatings are used to protect metals from corrosion. They offer a barrier to the electrolyte penetration, but they do not provide active corrosion protection. Therefore, corrosion inhibitors are often added to sol–gel formulations to improve the overall corrosion behavior. Sol–gel-based coatings typically require relatively high temperatures to be properly cured, which supposes high energy consumptions and might damage some of the precursors of the formulation, including corrosion inhibitors incorporated to improve the coating’s properties. In this study, the effect of diethylenetriamine (DETA) as a curing agent, and yttrium 4-hydroxy cinnamate [Y-(4OHCin)3] as corrosion inhibitor, on the chemistry and corrosion performance of a hybrid silica-epoxy formulation are investigated. Solid nuclear magnetic resonance and attenuated total reflectance Fourier transform infrared spectroscopy are carried out to analyze the influence of the curing agent and the corrosion inhibitor on the chemical structure of the coating. The corrosion performance is assessed by means of electrochemical impedance spectroscopy, and the results are evaluated considering the chemical study and the interaction between the different compounds.

Construction of BTA-inbuilt ZIF-8 coated with molybdate-intercalated ZnAl-LDH as core-shell structured nanocontainers toward pH-responsive smart corrosion protection of waterborne epoxy coating

Nanocontainers encapsulating corrosion inhibitors are commonly incorporated into organic coatings to enable self-healing effects, thereby ensuring long-term anticorrosion performance. In this study, a novel dual corrosion inhibitor-loaded self-healing nanocontainer with core-shell structure was proposed for fabricating composite waterborne epoxy coatings with both active and passive corrosion prevention properties.The nanocontainer, named BTA-ZIF-8@LDH-Mo, was synthesized through the in-situ growth of molybdate-intercalated ZnAl layered double hydroxide (LDH-Mo) on the surface of 1H-benzotriazole-inbuilt zeolitic imidazolate framework (BTA-ZIF-8). Potentiodynamic polarization results showed that the Icorr of bare Q235 carbon steel immersed in a 3.5 wt% NaCl solution decreased from 4.658 × 10−6 A/cm2 to 1.274 × 10−6 A/cm2 after introducing BTA-ZIF-8@LDH-Mo nanocontainers, resulting in a superior corrosion inhibition efficiency of 72.65 %. Electrochemical impedance spectroscopy further demonstrated that the |Z|f=0.01Hz of epoxy coating doped with BTA-ZIF-8@LDH-Mo reached 4.24 × 109 Ω·cm2 after 42 d of immersion in 3.5 wt% NaCl solution, approximately 30 times higher than that of pure EP coating. Moreover, investigations on artificially scratched coatings indicated that the incorporation of BTA-ZIF-8@LDH-Mo nanocontainers effectively mitigated the corrosion process by forming an inhibiting layer on the metal substrate that impeded the corrosion process. The dual corrosion inhibitor strategy relies on the synergistic action of BTA pre-loaded in ZIF-8 nanoparticles and molybdate (MoO42-) intercalated in LDH interlayers for active corrosion protection. Additionally, the nanocontainers enhance passive protection by elongating the diffusion paths of corrosive media and trapping chloride ions. This nanocontainer design offers a facile strategy for fabricating a smart coating with the excellent anticorrosion properties.