Acrylic System Research Articles

The Evaluation of Alkyl Borane Compounds and Imidazole Borate Complexes as Initiators for Acrylic Adhesives Bonding Low Energy Substrates

Novel amido-borate initiators based on imidazolide bridged borate complexes were developed for acrylic adhesives used to bond low surface energy substrates. The focus of this development was examining the shelf life of the acrylic adhesive system as a function of the molecular architecture of the organoboron curative. The two key molecular features which significantly affect stability are: 1) the chain length of the alkyl groups on the boron atom and 2) arrangement of the imidazolide bridged borate structure. The results show that superior shelf life stability can be attained over the conventional trialkyl borane- and tetraalkyl borate-type initiators when this new family of catalysts (imidazolide borate compounds) is incorporated into the adhesive formulation without any harmful effect on cure speed.

Study of the interference contribution on the performance of an adhesive bonded press-fitted cylindrical joint

The adhesive bonding technology can be used in combination with other traditional joining methods, such as mechanical fastening techniques (e.g. rivets or bolts) or welding techniques, generating a hybrid joint. Hybrid adhesive joints are designed to exploit the advantages of the different techniques and, if possible, overcome their drawbacks. This study focuses on the interference fitted/adhesive bonded joining technique. This method consists in two cylindrical components coupled together by inserting one into the other, after having placed an adhesive on the mating surfaces. This hybrid joint, generally realized by exploiting acrylic anaerobic systems, has been studied to evaluate the interaction between the tensile field of the components (at the interference level) and the adhesive strength under both static and dynamic loading conditions. Notwithstanding this, the contributions of the adhesive and the interference on the performance of the final joint are still not completely clear. The aim of this research is then to further study the factors affecting the resistance of this hybrid joint. Hub-shaft samples, joined by means of a press fit, were tested under an axial push out load. Hybrid joints were compared to both adhesive joints in clearance conditions and interference joints. In particular, different levels of interference were analyzed in order to clarify the role played by the tensile field between the hub and the shaft, and the influence of the friction effects between them. Numerical simulations were also employed to support the experimental data in the evaluation of the behavior of the adhesive and its relation with all the phenomena influencing the hybrid system. It was found that tribological phenomena played an important role in governing the mechanical behavior of the unbonded samples, while they can be considered negligible in presence of the adhesive. The correlation between bonded and unbonded press-fitted joints was investigated pointing out that the maximum strength of the hybrid joint is mainly related to the resistance of the epoxy adhesive.

SiO2@TiO2/Acrylic Transparent UV Protective Layer for Cool Color Roofing Application

ABSTRACTTransparent UV protective coatings were developed by incorporating nano-TiO2 into waterborne acrylic systems to provide long-term UV protection for UV sensitive cool color roofing. Water based high crystalline TiO2 nanoparticle suspension was prepared via a gel-sol method at a basic pH. The TiO2 nanoparticles have an average size of 20 nm and are stable against agglomeration. As prepared TiO2 nanosuspension is ready to be well dispersed in commercial waterborne acrylic resin system without extra surface modification. The fabricated TiO2/acrylic nanocomposite coating achieved an UV cut-off below 350 nm with a visible transmission greater than 85% at 700 nm. It is also demonstrated that surface modification of Nano-TiO2 with a SiO2 insulation layer would suppress the catalytic activity of Nano-TiO2 and improve the UV protection for UV and photocatalysis sensitive dyes.

Corrosion Property Analysis of Coating Formulated Using Acrylic Polyol and Silicone Resin Hybrid Systems

Coating systems consist of acrylic polyol resin and silicone intermediate resins were tested for their corrosion resistance properties. The corrosion protection property of the coating was evaluated by using Electrochemical Impedance Spectroscopy (EIS) which showed that system with 70 % of acrylic has the highest corrosion resistance. The maximum value of corrosion resistance obtained was found to be 1.40 x 109 Ω on the 30th day for the 70 % of acrylic sample. The glass transition temperature (Tg) obtained using the Differential Scanning Calorimetry (DSC) were in the range of 23 °C to 65 °C. It showed that all samples are suitable for decorative paints, general industrial coatings and floor care coatings. The functional groups and also the cross-linking between the organic resins were analyzed using Fourier Transform Infra-Red Spectroscopy.

Influence of curcumin natural dye colorant with PMMA‐acrylic polyol blended polymer

PurposeThe purpose of this work is to investigate the influence of curcumin dye natural colorant on adhesion, mechanical, thermal and electrochemical properties of blend poly (methyl methacrylate) (PMMA) – acrylic polyol.Design/methodology/approachExtracted curcumin yellow dye colorant from Curcuma Demostica was mixed with PMMA‐acrylic polyol blended polymer in the volume ratios of 9:1, 8:2 and 7:3. The mixtures were applied on pre‐treated cold‐roll mild steel panels. All of the paint coating samples were subjected to potential time measurement (PTM), rapid impact deformation, differential scanning calorimetry (DSC), cross hatch and Fourier transform infrared spectroscopy (FTIR) tests.FindingsThe addition of curcumin dye colorant was able to improve the adhesion, flexibilities and resistance against electrolytes penetration of the blended poly (methyl methacrylate) (PMMA) – acrylic polyol polymer paint system. Cross hatch test studies showed that high amount of curcumin dye colorant (AP30 paint system) had the lowest peel‐off coating area from the substrate. The FTIR test had confirmed the high concentration of hydroxyl group in the AP30 sample. The hydroxyl group was able to promote hydrogen bonding between coating substrate interface. The AP30 sample had the highest coating flexibilities when tested with rapid impact test. This was due to the lowest glass transition value Tg which indicated lowest cross linking density in the coating molecules structure. In the PTM test, AP30 paint system had shown the highest rate electrolytes penetration within the AP sample.Research limitations/implicationsThe composition of curcumin dye colorant in the polymer blend is limited from 10 percent to 30 percent pigment volume concentration. Increasing the amount of lawsone pigment will result inhomogeneous mixtures.Originality/valueThe AP paint system is suitable for interior applications. This paint system has to be mixed with suitable additive materials to improve its performance for exterior purpose.

Effect of water-aging on the antimicrobial activities of an ORMOSIL-containing orthodontic acrylic resin

Quaternary ammonium methacryloxy silicate (QAMS), an organically modified silicate (ORMOSIL) functionalized with polymerizable methacrylate groups and an antimicrobial agent with a long lipophilic alkyl chain quaternary ammonium group, was synthesized through a silane-based sol–gel route. By dissolving QAMS in methyl methacrylate monomer, this ORMOSIL molecule was incorporated into an auto-polymerizing, powder/liquid orthodontic acrylic resin system, yielding QAMS-containing poly(methyl methacrylate). The QAMS-containing acrylic resin showed a predominant contact-killing effect on Streptococcus mutans (ATCC 35668) and Actinomyces naeslundii (ATCC 12104) biofilms, while inhibiting adhesion of Candida albicans (ATCC 90028) on the acrylic surface. The antimicrobial activities of QAMS-containing acrylic resin were maintained after a 3month water-aging period. Bromophenol blue assay showed minimal leaching of quaternary ammonium species when an appropriate amount of QAMS (<4wt.%) was incorporated into the acrylic resin. The results suggest that QAMS is predominantly co-polymerized with the poly(methyl methacrylate) network, and only a minuscule amount of free QAMS molecules is present within the polymer network after water-aging. Acrylic resin with persistent antimicrobial activities represents a promising method for preventing bacteria- and fungus-induced stomatitis, an infectious disease commonly associated with the wearing of removable orthodontic appliances.

Low-density polypropylene meshes coated with resorbable and biocompatible hydrophilic polymers as controlled release agents of antibiotics

The application of bioactive meshes in abdominal surgery for the repair of hernias is an increasing clinical activity in a wide sector of the population. The main secondary effect is the appearance of infections from bacteria, specifically Staphylococcus aureus and S. epidermidis. This paper describes the development and application of low-density polypropylene meshes coated with a biocompatible and resorbable polymer as a controlled release system of the antibiotic vancomycin. The polymeric coating (a non-cross-linked copolymer of 2-hydroxyethyl methacrylate and 2-acrylamido-2-methylpropanesulfonic acid) has a thickness of 14–15μm and contains 0.32mgcm−2 of the antibiotic vancomycin. The in vitro experiments demonstrate the excellent inhibitory character of the coated meshes loaded with the antibiotic, following the standard protocol of inhibition of halo in agar diffusion test. This inhibitory effect is maintained for a relatively long period (at least 14days) with a low concentration of antibiotic. The acrylic polymer system regulates the release of the antibiotic with a rate of 24μgh−1, due to its slow dissolution in the medium. Experiments in vivo, based on the implantation of coated meshes, demonstrate that the system controls the infection in the animal (rabbits) for at least 30days. The concentration of antibiotic in the blood stream of the rabbits was below the detection limit of the analytical technique (<1–2μgml−1), which demonstrates that the antibiotic is released in the local area of the implant and remains concentrated at the implantation site, without diffusion to the blood stream. The systems can be applied to other medical devices and implants for the application of new-generation antibiotics in a controlled release and targeted applications.

Modified tapioca starch as a rheology modifier in acrylic dispersion system

Tapioca starch was modified by esterification reaction using octenylsuccinic anhydride (OSA) to use as a rheological modifier. Effect of degree of substitution (DS=0.01–0.04) of octenyl side chain on rheological properties of modified starch in acrylic dispersion system (ASD) was investigated. At low starch to dry acrylic ratio (0.2:100), shear viscosity at low shear rate of OSA-starch containing ASD system increased when the DS of OSA-starch increased. Thickening ability and thixotropic behavior of modified starches in acrylic dispersion system were studied at various modified starches to dry acrylic ratios (0.1–4:100). The results showed that modified starches provided good thickening efficiency. Moreover, an optimum concentration of modified starches, giving the highest thickening efficiency decreased as the DS increased. Results of rheological behavior illustrated that associative networks were formed by hydrophobic interaction between octenyl side chains and acrylic particles in acrylic dispersion system. The rheological properties of modified starches prepared in this study showed a potential in using as an associative thickener in water-based coating system.

Surface mould and blue stain fungi on coated Norway spruce cladding

The study describes the development of surface mould and blue stain fungi on painted wooden claddings exposed to outdoor weathering. The materials consisted of Norway spruce (Picea abies) claddings that were processed from inner boards, outer boards, and edge-grained boards with known origin. Heartwood proportion, density, annual ring width, knot diameters and relative knot area were measured, and all boards were coated with the same water-borne alkyd modified acrylic paint system. Most of the tangentially sawn boards were coated on the side facing the pith, but a sub-sample was coated on the opposite side for comparison. The specimens were exposed with a 45° angle of inclination facing south in a field trial in Oslo from 2007 to 2011, and mould growth was evaluated visually according to EN 927-3. The development of mould rating was described with an ordinal logistic regression model. The model predicts expected mould rating to follow a sigmoid curve with some deviation in the first part. Neither wood properties nor manufacturing characteristics had any significant effect on the model, and this may in part be due to the use of a high performance coating system.

The influence of surface-treated nano-TiO2 (rutile) incorporation in water-based acrylic coatings on wood protection

The aim of this research was to synthesize surface-treated nano-titanium dioxide (TiO2) particles and incorporate them into water-based acrylic systems, which could offer long-term protection for UV-sensible wood substrates. To suppress the photocatalytic activity, the surface of TiO2 nanoparticles in rutile crystal structure was coated with amorphous silica (SiO2) layer. The amounts of SiO2 were 5 and 10 wt%, respectively. Formation of SiO2 layer on TiO2 surface was analyzed using scanning and transmission electron microscopy. SiO2 layer thickness increases as a function of precursor loading. In addition, the influence of SiO2 loading on rutile UV-protective properties was determined. Transparent UV-protective coatings were developed by incorporating surface-treated nano-TiO2 into water-based acrylic stain. The particle size distribution was determined using dynamic light-scattering measurements, which indicate that the suspension of surface-treated rutile is stable against agglomeration. Furthermore, the color change and ability of protection against UV light of coatings after nanoparticles incorporation were determined. TiO2, surface treated with 10 wt% of SiO2, yielded coatings of higher transparency; however, TiO2, surface treated with 5 wt% of SiO2, improved UV protection.

In vivo cytotoxicity of injection molded and conventional pressure pack acrylic resin dentures

Abstract Context: Acrylic resins are widely used in the fabrication of denture bases and have been shown to be cytotoxic as a result of substances that leach from the resin. Aim: The purpose of this study was to compare the cytotoxicity of the injectionmolded and conventional pressure-pack heat polymerized acrylic base resin systems with evaluation of the micronucleus frequency on the oral mucosa of the participants. Materials and Methods: This study was carried out by examining the 20 patients′ buccal mucosa who begin to use complete dentures that fabricated by different heat polymerized systems. The micronucleus incidence was scored in the buccal epithelial of each patients. Epithelial cells were collected from oral mucosa by a wooden spatula before applying the prosthesis in the mouth, after 1 week and 1 month and they were smeared on to clean microscope glass slides then examined under light microscope. Results: Micronucleus frequency was higher in individuals′ buccal mucosa who used conventional press pack dentures than injection molded heat polymerized groups. There was not statistically significant differences between conventional and injection molded heat polymerized groups (P&gt;0.05). Number of micronucleus at the end of the 1 week was much more than after 1 month for each groups. Conclusion: Complete dentures that fabricated by injection molded denture base materials is less cytotoxic than conventional pressure pack acrylic resin.

A Three‐Dimensional Finite Element Analysis for Overdenture Attachments Supported by Teeth and/or Mini Dental Implants

The aim of this study was to establish the optimum design and attachment combination to support an overdenture with minimal stress and flexing produced in the alveolar bone surrounding any natural teeth and/or mini dental implants. Twelve models were included in the study: the six main models (A, B, C, D, E, and F) were categorized according to the support designs of the overdenture prosthesis, and each model was further subdivided according to the attachment combinations into model 1: with Dalbo elliptic and/or O-ring attachments only and model 2: with flexible acrylic attachments. Vertical loads (35 N) and 17.5 N lateral loads under static conditions were applied to the models to simulate the occlusal forces following the concept of lingualized occlusion. All conditions were created using a finite element software program. Maximum von Mises stress at the level of the attachments and at the bone support foundation interfaces were compared in all 12 models. The flexing of the mandible and the attachments were also compared qualitatively. Stress on these models was analyzed after the given loading condition. The results showed that the model with three freestanding mini dental implants and flexible acrylic attachments showed the lowest von Mises stress and flexing, while the models with four freestanding mini dental implants and O-ring attachments showed the highest von Mises stress. Three freestanding mini dental implants with flexible acrylic attachment systems supporting an overdenture were better choices than four mini dental implants with O-ring attachment systems, which showed the maximum flexing and stress values in this qualitative comparison.

The electro-optical characteristics of liquid crystal device in multi-component liquid crystal mixture system with non-contact photo-induced vertical alignment mode

In previous studies, we mixed photo-curable acrylic pre-polymer into negative dielectric anisotropy nematic type liquid crystal (N-type LC, NLC) to obtain a NLC/photo-curable acrylic pre-polymer mixture solution (NLC mixture system). After irradiation with UV light of fixed intensity, we successfully fabricated copolymer films with vertical alignment effect among the LC molecules. In this study, we propose a new type of multi-component LC mixture system by mixing chiral smectic type (SmA*) LC with homeotropic texture into NLC/photo-curable acrylic pre-polymer mixture system (NSLC mixture system). Our experimental results revealed that this SmA* LC exhibited the vertical alignment effect associated with LC molecules in the auxiliary LC mixture system. Moreover, we also discovered that altering the main chain type biphenol acrylic pre-polymer had drastic impact on the contrast ratio (CR) of the LC mixture system, with an increase of as much as 73%. More importantly, adding the SmA* LC can evidently increase the anchoring energy of the alignment film surface. We also further performed measurements, analyses, and discussions of electro-optical properties of devices fabricated from the new LC mixture systems.

Correlation of pull-out strength of cement-augmented pedicle screws with CT-volumetric measurement of cement

Cement augmentation of pedicle screws increases fixation strength in an osteoporotic spine. This study was designed to determine the cement distribution and the correlation between the pull-out strength of the augmented screw and the cement volume within polyurethane (PU) foam. Twenty-eight cannulated pedicle screws (6×45 mm) (Peter Brehm, Erlangen, Germany) with four holes at the distal end of the screw were augmented with the acrylic Stabilit ER Bone Cement Vertebral Augmentation System (DFine Inc., San Jose, CA, USA) and implanted into open-cell rigid PU foam (Pacific Research Laboratories, Vashon Island, WA, USA) with a density of 0.12 g/cm3, resembling severe osteoporosis. Volumetric measurement of the cement with consideration of the distribution around the screws was done with multislice computed tomography scan (Somatom Definition, Siemens, Erlangen, Germany). Pull-out strength was tested with a servohydraulic system (MTS System Corporation, Eden Prairie, MN, USA), and nonaugmented screws served as control. Pearson's correlation coefficient with significance level α=0.05 and one-way analysis of variance test were used. We found a high (r=0.88) and significant (p<0.01) correlation between the cement volume and the pull-out strength, which increased by more than 5-fold with a volume of 3 ml. The correlation appeared linear at least up to 4 ml cement volume and failure always occurred at the cement-bone interface. The cement distribution was symmetric and circular around the most proximal hole, with a distance of 14 mm from the tip, and nearly 90% of the cement was found 6 mm distal and cranial to it. The 95% confidence interval for the relative amount of cement was 37%-41% within 2 mm of the most proximal hole. Compared with the control, a cement volume between 2.0 and 3.0 ml increased the pull-out strength significantly and is relevant for clinical purposes, whereas a volume of 0.5 ml did not. A cement volume beyond 3.0 ml should further increase the pull-out strength because the correlation was linear at least up to 4.0 ml, but the possibility of in vivo cement leakage with increasing volume has to be considered. Pressure-controlled cement application might be a tool to avoid this complication. The cement almost completely penetrated the most proximal perforation.

Mechanical Performance of Liquid-Applied Roof Waterproofing Systems

AbstractThis study characterizes the mechanical performance of unreinforced and reinforced liquid-applied roof waterproofing systems (LARWS) based on several polymer types and links it to the pedestrian accessibility of roofs. The influence of the thickness and reinforcement on the system’s performance was assessed on free-film samples of cementitious, acrylic, liquid silicone, liquid rubber, and polyurethane-based systems. Tensile properties and resistance to dynamic and static indentation were determined. Further verification of fitness for intended use was assessed with watertightness and flexibility at low-temperature tests. The type of product was the most influential parameter on the mechanical performance of LARWS. The cementitious and the polyurethane-based systems had a much higher resistance to indentation than all the others, which were, at best, only fit for nonaccessible roofs. The use of internal reinforcement can improve the resistance to dynamic or static indentation. Using an extra coat o...

Isobaric Vapor–Liquid Equilibrium for Binary Systems of Toluene + Acrylic Acid, Toluene + Acetic Acid, and Cyclohexane + Acrylic Acid at 20 kPa

Vapor–liquid equilibrium (VLE) data for toluene + acrylic acid, toluene + acetic acid, and cyclohexane + acrylic acid systems have been determined at 20 kPa (absolute pressure) using a circulating VLE still. The Hayden and O'Connell equation has been used to account for the nonideality of the vapor phase. The experimental data were checked both with the Herington consistency test and point consistency test methods, which showed thermodynamic consistency. Only the toluene and acetic acid system presents an azeotrope at 20 kPa and 332.29 K with the mole fraction of toluene as 0.525. All equilibrium data were correlated with Wilson, nonrandom two-liquid (NRTL), and universal quasichemical (UNIQUAC) activity coefficient models to obtain the binary interaction parameters of these models using Aspen Plus commercial software to introduce them in the simulation model.

Bioactive Polymeric Composites for Tooth Mineral Regeneration: Physicochemical and Cellular Aspects

Our studies of amorphous calcium phosphate (ACP)-based dental materials are focused on the design of bioactive, non-degradable, biocompatible, polymeric composites derived from acrylic monomer systems and ACP by photochemical or chemically activated polymerization. Their intended uses include remineralizing bases/liners, orthodontic adhesives and/or endodontic sealers. The bioactivity of these materials originates from the propensity of ACP, once exposed to oral fluids, to release Ca and PO4 ions (building blocks of tooth and bone mineral) in a sustained manner while spontaneously converting to thermodynamically stable apatite. As a result of ACP's bioactivity, local Ca- and PO4-enriched environments are created with supersaturation conditions favorable for the regeneration of tooth mineral lost to decay or wear. Besides its applicative purpose, our research also seeks to expand the fundamental knowledge base of structure-composition-property relationships existing in these complex systems and identify the mechanisms that govern filler/polymer and composite/tooth interfacial phenomena. In addition to an extensive physicochemical evaluation, we also assess the leachability of the unreacted monomers and in vitro cellular responses to these types of dental materials. The systematic physicochemical and cellular assessments presented in this study typically provide model materials suitable for further animal and/or clinical testing. In addition to their potential dental clinical value, these studies suggest the future development of calcium phosphate-based biomaterials based on composite materials derived from biodegradable polymers and ACP, and designed primarily for general bone tissue regeneration.

Demonstration of a lightguide detector for liquid argon TPCs

We report demonstration of light detection in liquid argon using an acrylic lightguide detector system. This opens the opportunity for development of an inexpensive, large-area light collection system for large liquid argon time projection chambers. The guides are constructed of acrylic with TPB embedded in a surface coating with a matching index of refraction. We study the response to early scintillation light produced by a 5.3 MeV α . We measure coating responses from 7 to 8 PE on average, compared to an ideal expectation of 10 PE on average. We estimate the attenuation length of light along the lightguide bar to be greater than 0.5 m. The coating response and the attenuation length can be improved. As a benchmark of the present capability, we show a 30 paddle design meets the requirement of the MicroBooNE Experiment, which is efficient triggering on 40 MeV protons produced by neutrino neutral current elastic scatters.

Performance properties of acrylic and acrylic polyol–polyurethane based hybrid system via addition of nano‐caco3 and nanoclay

AbstractThermosetting acrylic (TSA) resin was prepared by solution polymerisation of acrylic acid and methyl methacrylate (MMA). Hybrid polymer consisting of acrylic polyol–polyurethane was prepared by addition of hydroxy ethyl acrylate and hexamethylene diisocyanate (HMDI). Incorporation of Functionalised nanocalcium carbonate and bentonite nanoclay were accomplished by in situ method during the synthesis of both the polymers. Loading of nano‐CaCO3 and nanoclay was varied from 0 to 4 wt.% to investigate variation in mechanical, optical and high performance properties. The superiority of nanoclay in enhancing the mechanical and performance properties like the salt spray and humidity resistance in comparison to that of nano‐CaCO3 was clearly established. It was also observed that, addition of nanomaterials in hybrid resins system shows superior results compared to neat acrylic system and in situ additions of these nanomaterials improve the dispersion and stability in the matrix.

Electro‐optical characteristics in phase separated liquid crystal/photo‐curable acrylic monomer mixture system

AbstractOne of the main objectives of the experiment was to achieve the vertical aligned (VA) effect. To accomplish this, we employed liquid crystal (LC)/photo‐curable acrylic monomers mixture systems to prepare vertical alignment copolymer film (VACOF) for LC molecules with the photo‐polymerization induce phase separation (PIPS) process.From previous experimental results, we successfully fabricated LC devices without the micro‐protrusion structure. After the application of a saturated voltage, the LC molecules actually exhibited such interesting phenomena as uniaxial orientation, uniform single‐domain display state, etc. In this study, to obtain VACOF with smooth surface, we similarly controlled appropriate experimental conditions such as UV light exposure intensity and curing temperature, and altered process parameters such as the cell thickness, chemical structure length of the main chain type biphenol acrylic monomer [to simulate the main chain function of the traditional vertical alignment type polyimide (PI)], etc.During the experiment, we discovered that regardless of the cell thickness, this photo‐alignment system would yield the VACOF instead of the polymer disperse liquid crystal (PDLC) film morphology. Another notable finding was that the contrast ratio was heavily influenced by the length of the main chain type acrylic monomer structure for LC/monomer mixture systems, with enhancement of up to ∼56%. Therefore, we further investigated the display effects, electro‐optical properties, etc. for these two main chain type acrylic monomer systems with different lengths and cell thicknesses. Copyright © 2011 John Wiley &amp; Sons, Ltd.