Acrylate Research Articles

Enhancing antifungal and antibacterial properties of denture resins with nystatin-coated silver nanoparticles

Long-term oral health issues caused by fungi and bacteria are a primary concern for individuals who wear dentures. Denture stomatitis, primarily caused by Candida albicans (C. albicans), is a prevalent condition among denture users. Metal nanoparticles exhibit improved antimicrobial effectiveness and fewer adverse effects. This study aimed to evaluate the antifungal and antibacterial effects of nystatin-coated silver nanoparticles (Nys-coated AgNPs) embedded in acrylic resin as a more biocompatible material for denture resins. AgNPs and Nys-coated AgNPs were synthesized and characterized using UV-Vis, SEM, EDX, and DLS. Specimens of polymethyl methacrylate (PMMA) with three different concentrations of Nys, AgNPs, and Nys-coated AgNPs (0.1%, 1%, 10% w/w) were prepared. The water absorption properties of the disks and drug release were investigated for 14 days and 120 h, respectively. The hydrophilic and hydrophobic properties of the samples and their contact angles were evaluated using the sessile drop technique. The antifungal and antimicrobial activity of the prepared discs was studied against C. albicans and Streptococcus mutans, respectively. Adding Nys-coated AgNPs decreased the contact angle of discs from 67° to 49°. Furthermore, the water absorption rates of the different discs were not significantly different from those of the control groups. Results showed that Nys-coated AgNPs (10% w/w) in PMMA effectively inhibited C. albicans growth better than Nys composites (10% w/w). Additionally, Nys-coated AgNPs composites, as well as AgNPs-containing composites, showed considerable antibacterial activity against S. mutans. Nys-coated AgNPs (10% w/w) had no toxic effect on NIH3T3 cells. In conclusion, Nys-coated AgNPs could be considered a good candidate for incorporation into denture resins to address chronic oral diseases.

Robust photothermal anti/de-icing hydrophobic coating based on polydopamine (PDA) composition

The hydrophobic soft coating has low ice adhesion strength and hydrophobic stability in low-temperature and high-humidity environments, which is crucial for preventing ice formation on infrastructure and transportation systems. However, creating mechanically durable hydrophobic soft coatings using simple methods remains challenging. In this study, a high-hardness particle-toughened, self-stratifying organic layer with high photothermal conversion rate was developed to enhance coating durability and ice-repellent performance. By optimizing the ratio of dopamine (DA) and sodium alginate (SA), a hydrophobic photothermal agent (DPSn) with high hardness and a significant light-heat effect was synthesized. A durable, hydrophobic photothermal anti-ice coating (AR/20 %PDMS/x%DPS1) with varying DPS1 amounts was successfully created using a straightforward one-step spray method, utilizing the self-stratification characteristics of acrylic resin (AR) and polydimethylsiloxane (PDMS), along with the toughening effect of DPSn. The fiber cross-linked structure of DPS1 achieved a photothermal conversion rate of 87.5 %. Adding 4 wt% DPS1 increased the surface temperature of the AR/20 %PDMS coating to 96.5 ± 2.4 °C and boosted the coating’s adhesion strength from 6.70 ± 0.3 MPa to 7.23 ± 0.7 MPa. The AR/20 %PDMS/4%DPS1 coating demonstrated excellent anti-/de-icing performance after 60 friction cycles, 60 icing/de-icing cycles, and 132 h of acid-base immersion. Its simple preparation process and durable ice-repellent properties make it highly suitable for practical applications in photothermal hydrophobic soft coatings.

Valorizing Biopolyester Suberin: Modification of Cellulose Nanocrystals and Performance Assessment in 3D-Printed Biobased Acrylates.

Suberin, a common biomass processing waste, is a complex biopolymer and a promising source for the biorefinery of chemicals. Six different approaches for the extraction of birch outer bark suberin fatty acids (SFAs) were explored, and their application in grafting the surface of cellulose nanocrystals (CNCs) was investigated. Successful CNC functionalization was controlled with FTIR and NMR analyses. In-depth research allowed us to evaluate the interface of the nanocellulose and polymer matrix. Three structurally distinct SFA-grafted CNCs were integrated into a vegetable oil-based acrylate resin in an ultralow concentration of 0.1 wt %. Five biobased acrylic resin formulations were prepared: without reinforcement, with CNC, and with three distinct SFA-grafted CNCs. Vat photopolymerization (VP) 3D printing was utilized for sample preparation. The effects of grafted CNC components on 3D-printed samples' thermal stability, thermomechanical properties, and wettability were evaluated in detail. CNC functionalization enhanced the interface with the polymer matrix, yielding up to a 2-fold increase in elongation and up to a 2.5-fold increase in strength in tensile and flexural tests compared to the polymeric matrix. The CNC-SFA-modified filler demonstrated performance comparable to, or even better than, petroleum-based chemical modification routes found in the existing literature. This study highlights a promising approach for green functionalization of CNCs and verifies its use in interface enhancement using a biobased acrylate matrix.

Options for replacing a single lost anterior tooth in a dentition with reduced periodontal health

To restore comfort, function, and esthetics while maintaining occlusal stability, restoring a single missing anterior tooth in a periodontally impaired dentition is a significant task. An implant-supported crown, traditional three-unit fixed partial denture (FPD), cantilever FPD, resin-bonded FPD, or removable partial denture can be considered in a normal, healthy dentition; however, problems with mobility and poor periodontal support of the remaining dentition may make these procedures unfeasible options as it might be difficult to avoid overloading of the implant in periodontal compromised adjacent teeth, difficult to achieve proper esthetics with conventional FPD, to maintain the stability of dental arch with acrylic resin removable partial dentures is not possible and incidences of frequent debonding of resin bonded FPD are high when abutments are mobiles. Fiber-reinforced composite resin FPD is often effective in these clinical situations to provide a conservative therapy option to restore the patient’s ease and esthetics by limiting mobility.

Effect of mechanical and chemical surface treatments on the repairing of milled and 3D-printed denture bases.

Ensuring a strong bond between chairside autopolymerized acrylic resin to denture base is essential for denture repair and reline procedures. However, there is no established protocol to enhance bond strength between autopolymerizing resin and computer-aided design and computer-aided manufacturing (CAD-CAM) denture base materials. The purpose of this study was to determine shear bond strength of CAD-CAM denture bases and autopolymerizing acrylic resin after mechanical and chemical surface treatments compared with heat-polymerized acrylic resin. Heat-polymerized, milled, and 3-dimensional (3D) printed denture bases were divided into 4 surface treatment protocols: none (control), airborne-particle abrasion (APA), tetrahydrofuran, and Vitacoll application. Autopolymerizing acrylic resin cylinders were bonded to denture surface. Shear bond strength and failure modes were determined after thermocycling. Denture base surfaces were assessed for surface roughness, surface morphology, and microhardness before and after surface treatment. Data was analyzed using two-way ANOVA and multiple comparison tests. The results showed that APA significantly increased shear bond strength and surface roughness of all denture base materials. Tetrahydrofuran and Vitacoll application improved shear bond strength of heat-polymerized acrylic resin, but did not reach the level achieved by APA. Conversely, tetrahydrofuran application improved bond strength of 3D-printed denture to the level of APA. Tetrahydrofuran and Vitacoll application significantly reduced denture base hardness, compared with control and APA. In conclusion, mechanical surface treatment using APA enhances the adhesion of autopolymerizing acrylic resin to heat-polymerized and CAD-CAM denture bases. Tetrahydrofuran and Vitacoll chemical surface treatment improved adhesion to heat-polymerized acrylic resin, with only tetrahydrofuran enhancing bond strength of 3D-printed denture to the level of APA. Without surface treatment, the highest bond strength was shown in 3D-printed denture base material.

Effect of replacing Bis-GMA with a biobased trimethacrylate on the physicochemical and mechanical properties of experimental resin composites.

To analyze the incorporation of cardanol trimethacrylate monomer (CTMA), derived from the cashew nut shell liquid, as a substitute for Bis-GMA in acrylic resins formulations and its effect on experimental resin composites' physicochemical and mechanical properties. The intermediary cardanol epoxy was synthesized via cardanol epoxidation, followed by the synthesis of CTMA through methacrylic anhydride solvent-free esterification. Experimental resin composites were formulated with an organic matrix composed of Bis-GMA/TEGDMA (50/50 wt %) (control). CTMA was gradually added to replace different proportions of Bis-GMA: 10 wt % (CTMA-10), 20 wt % (CTMA-20), 40 wt % (CTMA-40), and 50 wt % (CTMA-50). The composites were characterized by degree of conversion, water sorption and solubility, viscosity, thermogravimetric analysis, dynamic mechanical analysis, flexural strength and elastic modulus. Data were analyzed with one-way ANOVA and Tukey's post-hoc test (α = 0.05), except for water sorption data, which were analyzed by Kruskall-Wallis and Dunn's method. CTMA-based and control composites did not show statistically significant differences regarding degree of conversion, flexural strength and elastic modulus. CTMA reduced the viscosity and solubility compared to the Bis-GMA-based composite. The CTMA-40 and CTMA-50 exhibited significantly lower water sorption compared to the control. Also, acceptable thermal stability and viscoelastic properties were obtained for safe use in the oral cavity. Incorporating CTMA into composites resulted in similar chemical and mechanical properties compared to Bis-GMA-based material while reducing viscosity, water sorption and solubility. CTMA could be used as a trimethacrylate monomer replacing Bis-GMA in resin composites, thereby minimizing BPA exposure.

In Situ Synthesis and Characterizations of a Strontium-Substituted Dicalcium Phosphate Anhydrous/Hydroxyapatite Biphasic Whisker and Its Properties Evaluation.

Dicalcium phosphate anhydrous (DCPA) presents good biomineralization ability, the strontium element is known for superior bone affinity, and a whisker possesses good mechanical strength; all these are beneficial for improving the drawbacks of hydroxyapatite (HAP) like weaker mechanical properties, poor biomineralization, and slower degradation/absorption. Therefore, a homogeneous precipitation was adopted to synthesize Sr-substituted and DCPA and HAP coexisting whiskers. The composition, structure, and morphology based on urea dosage and substitution content were characterized, and the roles of DCPA, Sr, and whisker shape were investigated. It turned out that Sr-DCPA/HAP biphasic products contained about 19% DCPA and 81% HAP, and both phases occupied the outer and inner parts of the whisker, respectively. Increasing the urea dosage made the morphology transform from a sea urchin shape to fiber clusters and then whiskers, while Sr substitution brought the whisker back to the porous microsphere shape. Only 5% of Sr content and 15 g of urea could maintain the whisker shape. Sr could promote the proliferation of MC3T3-E1 cells even at a higher extract concentration of 10 mg/mL. The cells stayed in a healthy state whether cocultured with the whisker or the microsphere. The unstable DCPA combined with the decreased crystallinity brought by Sr doping contributed to shortening the apatite deposition period to within 7 days. The whisker morphology enhanced the compressive strength of acrylic resin, and the apatite layer helped to reduce the strength loss during soaking. The Sr-DCPA/HAP biphasic whisker with enhanced overall properties possessed more promising potential for biomedical application.

Co-occurrence of microplastics and microparticles containing Cu and Zn and other heavy metals in sea-surface microlayer in Osaka Bay, Japan

Antifouling biocides such as Cu, Zn, and organic compounds not only inhibit adhesion of sessile organisms on ship hull but also possess toxicity to non-sessile organisms in marine environment. Thus, we firstly investigated the heavy metals and polymer types of anthropogenic microparticles (MPs) floating in the sea-surface microlayer (S-SML) in Osaka Bay. 7 types of MPs containing different metals (Cu, Cu-Zn, Zn, Ti, Sn, Ba and Fe-Mn-Ni) were found. The polymer type for 97.8 % of Cu and Cu-Zn MPs (41 samples) and 52.6 % of Zn MPs (19 samples) was acrylic resins which are widely used as binders in contemporary antifouling paints for ships; concentrations of 511–54,000 mg/kg for Cu and 95.1–13,200 mg/kg for Zn were found in these MPs. The high metal concentrations found the co-existence of acrylic polymers point towards an origin from antifouling paint particles (APPs). Furthermore, to quantify Cu and Zn concentrations in these MPs based on X-ray fluorescence spectroscopy (μ-XRF), calibration curves obtained from standard paint particles containing different Cu and Zn concentrations and different particle sizes made with similar matrix used in commercial antifouling paint were firstly established, according to which highly reliable Cu and Zn concentrations in MPs were obtained.

Microplastics release from infant feeding bottles and milk storage bags

The health impairment of microplastics (MPs) in infants has received considerable attention, with oral ingestion being an important exposure route. However, research remains limited on MPs released in feeding bottles (FBs) and breastmilk storage bottles (BSBs) during daily use. To address this gap, our study investigated the MPs released from polyphenylene sulfone resins (PPSU)-FBs, silicone-FBs, polyethylene (PE)-BSBs, and low-density polyethylene (LDPE)-BSBs under typical usage conditions. Our findings revealed that the four materials of FBs and BSBs can release 1465–5893 particles/L MPs (median concentration). The predominant MPs released from all FBs and PE-BSBs were identified as PE, while LDPE-BSBs predominantly released polyethylene terephthalate (PET) and acrylates (ACR). Approximately 70% of MPs were found within the 20–50 μm particle size range. Higher temperatures led to a two-fold increase in the total MPs. Notably, infants would additionally intake 2080–5910 MPs per day through FBs and BSBs. Months with higher nutritional requirements, and when using silicone FBs and LDPE BSBs, increased the ingestion of MPs in infants. In conclusion, our study highlighted that those FBs and BSBs can precipitate varying numbers, types, and particle sizes of MPs. To protect infants from MPs ingestion, it is recommended to choose non-plastic FBs and non-plastic breastmilk storage containers.

Hybrid direct ink writing of bioglass-calcite-carbon composite scaffolds supported by novel silicone-based emulsions

70S30C (70 mol% SiO2, 30 % CaO) bioglass is one of the most promising bioceramics for bone tissue engineering. We discuss the feasibility of 70S30C bioglass/calcite/carbon composites derived from novel silicone-based emulsions, leading to highly porous lattice scaffolds. These are produced by direct ink writing (DIW) 3D printing, followed by ceramic conversion at 700 °C in flowing nitrogen. The emulsions consisted of droplets of concentrated calcium nitrate aqueous solution incorporated into blends of H44 commercial polysiloxane and photocurable acrylate resin. This formulation offered unprecedented opportunities in both synthesis and shaping. Specifically, the homogeneous dispersion of the CaO precursor in silicone enabled a uniform SiO2/CaO distribution, favoring the formation of a glass matrix. Additionally, the acrylate component and water content allowed for tuning of the microstructure both immediately after printing and upon firing. Photopolymerization of acrylates consolidated the printed bodies (configuring a ‘hybrid DIW’) after extrusion, while water evaporation enhanced gas evolution during ceramic conversion, promoting pore interconnectivity.

A customized nasal dilator and breather for patient with deviated nasal septum

Nasal obstruction due to deviated nasal septum (DNS) is commonly defined as patient discomfort manifested as a sensation of insufficient airflow through the nose. The definitive treatment for a DNS is septoplasty, this customized nasal device can be used as an adjunct to treatment. And can be used as a breather until The patient receives or underwent definitive treatment. This device contains a nasopharyngeal airway tube and a customized nasal dilator, the nasopharyngeal airway tube is made of soft and elastic medical plastics, with good biocompatibility, without skin damage and allergy, which will be inserted inside. which will be inserted inside the affected nostril and it fits accurately between the septum and the lateral endonasal tissue, the nasal dilator which is composed of heat-cure acrylic resin helps to keep the nasopharyngeal airway in position withoutdislodging. The device also has an elastic band on both sides which can be worn like a mask by the patient. The nasopharyngeal tube of this device has a stopper that prevents the nasopharyngeal tube to go inside the nostril accidentally and the said tube is sterilizable and easily replaceable (even by the patient).

Evaluating the Effect of Nano-Cellulose Fibers Addition on Impact Strength, Transverse Strength and Surface Hardness of Heat-Cured Acrylic Resin Denture Base Material

Evaluating the Effect of Nano-Cellulose Fibers Addition on Impact Strength, Transverse Strength and Surface Hardness of Heat-Cured Acrylic Resin Denture Base Material

Steel slag aggregate property improvement in cold mixed asphalt mixtures through surface modification treatment

Expanding the resource utilization of solid waste steel slag (SS) is necessary to reduce the environmental impact of stockpiling and disposal. However, SS has the shortcomings of poor volume stability and poor water damage resistance, which limits its application in pavement engineering, especially in cold mixed asphalt mixtures. In this work, hexamethylene diisocyanate biuret (containing -NCO) and hydroxyl acrylic resin (containing -OH) were utilized as raw materials to prepare NCO-OH composite modifier (NOCM) by regulating NCO/OH (0.75, 1.00, 1.25, and 1.50) for SS surface modification. Surface morphology, adhesion properties, aggregate properties, and prepared mixture properties of SS before and after modification were investigated, respectively, and the curing mechanism of NOCM and action mechanism were analyzed. Results show that the cured NOCM forms a dense modified film on the SS surface, and the rough surface and large pores of SS were blocked, which effectively hindered the free oxides in SS from coming into contact with water. NOCM reduced the apparent relative density, water absorption, and wear loss of SS. NOCM with NCO/OH = 1.25 was recommended to modify SS to obtain the most balanced properties, at which time MSS has a roughest surface to mechanically interlock with asphalt, and there are excess -NCO groups to chemically bond with polar components in asphalt. Mixtures prepared at the optimum NCO/OH had good water damage resistance, freeze-thaw cycle resistance, and volume stability. Applying NOCM-modified SS in environment-friendly cold mixed asphalt mixtures can effectively improve pavement durability and bring good environmental benefits.

Impact of Cleaning Solutions on Acrylic Resin Roughness

Impact of Cleaning Solutions on Acrylic Resin Roughness

Comparative Evaluation of Fracture Strength of Implant Supported Crown Fabricated from CAD/CAM and 3D Printed Resin Matrix Ceramic

Objective: To compare fracture strength of screw-retained implant-supported crown of resin matrix ceramic when fabricated using CAD/CAM and 3D printing Material and method: vericom Mazic® Duro (CAD/CAM Nano Hybrid Ceramic) was used as particle-filled composite CAD/CAM material, saremco Print Crowntec (3D printable resins-based) as 3D printed composite material, and the control group was composed of IPS e.max. ZirCAD ivoclar vivadent (zirconia) was used to fabricate mandibular first molar screw-retained, implant-supported crowns. After the fabrication, the crowns were cemented with the Rely X U200 self-adhesive resin cement (3M ESPE, Germany) on stock abutments tightened to analogs embedded in acrylic resin. Finally, all crowns were subjected to a fracture resistance test. fracture strength was evaluated by using one–way ANOVA with Chi-square used for the association between the modes of fracture. Result: The results showed that there were significant differences between all the groups used, the control group (Group zirconia) was significantly higher, as the mean was equal to 6391 N. Followed by Group vericom (cad/cam) with a mean of 2558 N, then Group seramco (3D printing) with a mean of 817.92 N. Dunnett T3 test showed statistically significant differences in fracture resistance between the three groups. There was no significant difference between the modes of fracture and the methods. Conclusion: Screw-retained implant-supported crowns manufactured by CAD/CAM technique had better fracture resistance value than those of the 3D printed technique. Clinical Relevance: resin matrix ceramic is a possible substitute for zirconia in an implant-supported crown

Influence of Silver Nanoparticle Integration on the Composition and Surface Properties of Acrylic Dental Resins Employed in Temporary Bridges

Background: Recognized widely for its irreversible effects, periodontal disease stands as one of the most prevalent conditions, particularly emphasizing the potential for permanent damage caused by gingivitis, extending to encompass the entirety of the supportive complex, including the connective tissue and alveolar bone. Patients necessitating comprehensive periodontal and prosthetic treatments require an interdisciplinary approach, involving the coordination of pre-treatment procedures and appropriate prosthetic strategies. The adoption of advanced materials and techniques can prove beneficial in addressing complex dental issues. (2) Methods: Forty specimens were prepared using the prescribed procedure, with 20 acting as controls and the other 20 integrating AgNPs. The initial step involved crafting wax patterns of distinct shapes: dumbbell shapes for tensile testing and rectangular shapes for roughness assessments. These dimensions were aligned with ASTM D-638 and ISO 527-2 standards and adjusted to match the specifications of the analysis device for mechanical properties. (3) Results: In this case, the results indicate minimal differences in heat-curing acrylic resins compared to the control samples at a 5% concentration. However, notable disparities arise at concentrations of 10% and 20%. (4) Conclusions: Temporary prosthetic constructions are essential for preventing functional imbalances and complications. Incorporating AgNPs at a 5% concentration maintains mechanical properties while providing antibacterial effects for long-term interim prosthodontic restorations. Higher nanoparticle concentrations may reduce resin mechanical properties without affecting material surface condition

The The Effect of Immersing Basil Leaves Infusion (Ocimum Sanctum L) on The Surface Roughness of Heat Cured Acrylic Resin Plates

The The Effect of Immersing Basil Leaves Infusion (Ocimum Sanctum L) on The Surface Roughness of Heat Cured Acrylic Resin Plates

Enhancing Shear Bond Strength in Lithium Silicate Glass Ceramics: Surface Treatment Optimization for Reseating Protocols

The rapid evolution of lithium silicate-based glass ceramics in the field of dental ceramics has led to the availability of different compositions in the market. This in vitro study was conducted to assess an effective protocol for recementing de-bonded lithium silicate-based glass ceramics by evaluating the shear bond strength of three reseating methods. The study included IPS e.max® CAD, Vita Suprinity®, Celtra Duo®, and n!ce as lithium-based glass ceramics. The samples underwent a series of preparation steps, including embedding in acrylic resin, hand polishing, etching with 5% hydrofluoric acid, and application of universal primer and adhesive as per manufacturer instructions. Subsequently, adhesive resin cement was applied to the ceramic tablets, and shear bond strength was assessed using a standardized method. The findings revealed that no single method demonstrated significantly superior results compared to the others. However, it was observed that etching with 5% hydrofluoric acid for 20 s yielded favorable outcomes in terms of time efficiency and standardized results. Additionally, it was noted that although sandblasting increased surface area, it did not enhance bond strength due to unfavorable surface disturbance. In conclusion, the study suggests that etching with 5% hydrofluoric acid for 20 s is a favorable protocol for reseating de-bonded lithium disilicate-based glass ceramics, offering both time efficiency and consistent results for clinicians.

Enhancing Removable Partial Dentures Hygiene: Investigating Mucolytic Agents and Biocides for Disrupting Biofilms and Improving Antimicrobial Efficacy.

This study evaluates the antibiofilm action of 2.5 mg/mL peracetic acid (PA), 0.5 mg/mL cetylpyridinium chloride (CPC), and 160 mg/mL N-Acetylcysteine (NAC) against multispecies biofilm of Streptococcus mutans, Staphylococcus aureus, Candida albicans, and Candida glabrata, developed on surfaces of heat-polymerizing acrylic resin (AR) and cobaltchromium (Co-Cr) alloy. A multispecies biofilm was grown on the surface of AR and Co-Cr specimens (Ø 12×3mm). After biofilm maturation, the specimens were immersed in experimental solutions and evaluated through biofilm viability (CFU) (n&#61;9), biofilm metabolic activity (XTT) (n&#61;9), biofilm-covered areas (Live/Dead) (n&#61;2), effects on the extracellular polymeric substance (EPS) (n&#61;2) and biofilm morphology (n&#61;1). Data were analyzed by ANOVA and the Tukey post-test or Kruskal-Wallis followed by the Dunn post-test (α&#61;.05). Overall, all evaluated solutions impacted biofilm viability. PA presented wider activity by reducing CFU of all microorganisms on both surfaces, XTT (P<.001) and Live/Dead (P<.001). NAC had a notorious effect in reducing the viability of bacteria without affecting the yeasts. NAC reduced XTT on AR (P&#61;.006) and Co-Cr (P&#61;.003) but did not reduce the aggregated biofilm layer. CPC had distinct effect according to the surface, being most effective in reducing CFU on AR than the Co-Cr surface. However, it did not influence XTT, and the amount of residual aggregated biofilm. PA provided the greatest antibiofilm action, while CPC and NAC showed intermediate action. Nonetheless, no solution was able to completely remove the biofilm adhered to the surfaces of heat-polymerizing AR and Co-Cr alloy.

Effect of aging on dimensional accuracy and color stability of CAD-CAM milled and 3D-printed denture base resins: a comparative in-vitro study

BackgroundThere is a lack of studies comparing the dimensional accuracy and color stability of denture base resins made using computer-aided design and computer-aided manufacturing (CAD-CAM) milling, 3-dimensional (3D) printing, and conventional denture processing techniques. This makes it challenging to determine the best method to fabricate complete dentures. The objective of this in vitro investigation was to assess and contrast the color stability and dimensional accuracy of denture base resins that were 3D printed and CAD-CAM milled, both before and after aging by thermocycling using digital surface matching technology and a benchtop laser scanner without using a spray, to optimize adaptation of the denture base and cast to minimize any imperfections and to evaluate the impact of the denture cleansing solution on the stability of color.MethodsEvaluation of the dimensional accuracy (n = 27) was completed on a sectional maxillary stone cast using a digital 3D-surface matching software before and after 5000 thermocycles. A spectrophotometer was used to measure the color change (△E00) of all disc specimens (N = 54) before and after 500 thermocycles and immersion in denture cleansing solution for 30 cycles (3 min each) daily for 6 days. The Kruskal Wallis test, Dunn’s post hoc test, Tukey’s test with Bonferroni adjustment, one sample t test and independent t test were used to statistically analyze the data (α < 0.05).ResultsThermocycling decreased the dimensional accuracy of the heat polymerized group at all 5 locations and the 3D-printed group at locations 1, 3 and 5 (P > .05), while it had no significant difference on the CAD-CAM milled group at all locations (P < .05). The color change (△E00) was lowest in the CAD-CAM milled group, moderate in the heat-polymerized group and highest in the 3D-printed group. After immersion in denture cleanser, the color change (△E00) was significantly higher in the 3 groups compared with after thermocycling (P > .001).ConclusionsCAD-CAM milled resins had the highest dimensional accuracy and the best color stability, conventional heat polymerized acrylic resins showed moderate change in dimensional accuracy and color stability, while the 3D- printed resin had the lowest dimensional accuracy and color stability after aging by thermocycling.