Xylooligosaccharides (XOS), consisting 2-6 xylose residues, are a new type of prebiotic and functional oligosaccharides, and can usually be produced from the xylan-riched lignocellulosic biomass by acetic acid (HAc) hydrolysis, while the waste HAc was a problem to the environment. In this study, the main aim was to recover and reuse the waste HAc in XOS production. First, it was found that a temperature of 190°C and a hydrolysis time of 60min were favorable for XOS production by HAc hydrolysis, and the by-products xylose and furfural were the main inhibitors, hindering the reuse of the waste HAc. Then, xylose can be successfully decreased below to its inhibition concentration (i.e., 0.05g/L) by a two-stage NF90 membrane process under 25°C. After diafiltering the NF90 retentate using a triploid volution of a HCl-solution of pH 2.37, the total HAc recovery rate reached 82.87%. Moreover, after the recovered HAc solution was further treated with 25g/L activated carbon under 25°C and pH regulator with glacial HAc to 2.37 wherein the furfural concentration was below 0.015g/L, the recovered HAc solution can be successfully reused in XOS production without affecting the XOS production. Thus, in the developed integrated process, it replaced 82.87% of the pristine HAc with the recovered HAc and simplified extraction process of XOS by HAc hydrolysis on an industrial scale.
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