Accurate analytical calculation of electromagnetic field is the basis of research and optimization of axial magnetic flux eddy current brake, and structural optimization design is the key to improving system performance and reducing engineering construction costs. In order to establish an accurate analytical calculation model of electromagnetic field of axial magnetic flux eddy current brake, based on the two‐dimensional analytical calculation model of electromagnetic field, this paper comprehensively considers the influence of non‐ideal factors such as core saturation, transverse dynamic end effect and secondary skin effect on the electromagnetic characteristics of axial magnetic flux eddy current brake, and obtains an improved analytical calculation model of electromagnetic field by introducing corresponding correction coefficients, and verifies the accuracy of the analytical calculation model of electromagnetic field by comparing with the numerical calculation results of three‐dimensional electromagnetic field finite element model. On this basis, an improved multi‐objective particle swarm optimization algorithm is adopted to optimize the system design, so as to increase the electromagnetic braking torque, reduce the electromagnetic axial force and reduce the secondary mass. Finally, the accuracy of the above electromagnetic field analytical calculation model and optimization design results is verified on the experimental research platform of axial magnetic flux eddy current brake, which can provide theoretical basis for subsequent researchers to design and optimize the electromagnetic scheme. © 2025 Institute of Electrical Engineers of Japan and Wiley Periodicals LLC.
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