Si Phase Research Articles

Effect of Mg/Si ratio on synergistic improvement of formability and yield strength in Al-Mg-Si-Zn alloys

The design of Al-Mg-Si-Zn series alloys combines the advantages of 6xxx and 7xxx series alloys and breaks through the limitations of strength and formability matching of traditional alloys. In this study, we achieved an exceptional strength-formability combination in the Al-0.84Mg-0.79Si-3.38Zn (wt.%) alloy. Following a solution treatment at 550 °C for 3 min, the alloy exhibited an elongation of ∼36.8%, with a yield strength of ∼356 MPa after artificial aging at 175 °C for 8 h. The effects of different Mg/Si ratios (∼0.6, ∼1.2, and ∼2.5, at.%) on the strength-formability interplay in Al-Mg-Si-Zn alloys were investigated. The alloy with a low Mg/Si ratio (∼0.6) facilitated the precipitation of fine β'' phases characterized by a high number density (∼8.4 nm−3 × 10−5). A Mg/Si ratio of ∼1.2 proved advantageous for precipitating larger β'' phases with a higher volume fraction (∼0.69%), resulting in an elevated precipitation strengthening effect (∼290 MPa). However, with an increase in the Mg/Si ratio to ∼2.5, the reduced availability of Si atoms for forming Mg-Si clusters led to a decrease in the number density of precipitates. Additionally, the interaction among Fe, Mn, and Si elements resulted in the presence of blocky α-Al(FeMn)Si phases, as opposed to the needle-like β-AlFeSi phases, in the alloy with a Mg/Si ratio of ∼1.2. This effectively prevented the degradation of elongation. Our findings present a comprehensive strategy for the compositional design of high-performance aluminum alloys.

Effect of heat treatments on inhomogeneous deformation of the melt-pool structure of Al–Si alloy manufactured via laser powder bed fusion

Laser powder bed fusion (L-PBF) is an additive manufacturing technology widely applied to the manufacture of metallic parts. The L-PBF processed aluminum-silicon (Al–Si) cast-type alloy components exhibit an anisotropic tensile ductility. In this study, we investigated the influence of heat treatments on the microstructural features of an Al–12%Si binary alloy fabricated via L-PBF and the associated inhomogeneous deformation of its melt-pool structure, which contributes to the resulting anisotropic tensile ductility. The mechanical inhomogeneity of the melt-pool structure and the change induced by annealing at various temperatures (300 and 530 °C) were characterized using microscale digital-image correlation analyses of scanning electron microscopy images obtained in situ during tensile deformation and nanoindentation hardness mapping. In the specimen fabricated via L-PBF, the high strain was concentrated at the locally coarsened microstructure (the soft region) along the boundaries of the melt pools rather than at the refined solidification microstructure (the hard region) within the melt pools. The localized strain varied depending on the geometrical relation between the orientation of the melt-pool boundary and the tensile direction, thus contributing to the anisotropic tensile ductility. This tendency appeared less pronounced in the specimen annealed at 300 °C, which exhibited a slightly homogenized melt-pool structure. The reduced strain localization is associated with a reduced difference in local strength between the melt-pool boundary (soft region) and the melt-pool interior (hard region). The slight homogenization of the melt-pool structure emphasized the effect of grain morphologies in the α-Al matrix on the inhomogeneous deformation within melt pools. In the specimen annealed at 530 °C, which exhibited a homogenized α-Al/Si two-phase microstructure, the uniformly distributed Si phase would be responsible for the homogenous deformation, resulting in an isotropic tensile ductility. This study advances our understanding of the correlation between the melt-pool structure and the deformation behavior of Al–Si alloys processed using L-PBF, which provides new insights for controlling the ductility by post-processing.

High-temperature tensile properties of Cu-modified AlSi10Mg alloy fabricated by selective laser melting

In this study, an AlSi10Cu4Mg alloy was prepared by selective laser melting (SLM) using a mixture of pre-alloyed AlSi10Mg and elemental Cu powders, followed by aging at 180 ℃ for 2 h. The high-temperature tensile properties of both the SLMed and SLM-aged samples were tested in the temperature range of 200–400 ℃, and the microstructure changes during deformation were compared. At the temperature of 200 ℃, the SLMed sample exhibits outstanding tensile properties with an ultimate tensile strength (UTS) of 327±2 MPa and an elongation (EL) of 25.5±0.5 %. This is mainly related to the strain hardening that caused by the accumulation of anomalous dislocations near the high-volume fraction of Si nano-particles within the grains. For the SLM-aged sample, the aging treatment is found to further increase the strength, yielding a UTS of 381±3 MPa. The metastable transition of the Al2Cu phase indirectly promotes the precipitation of the nano-sized Si phase during the aging process. As the testing temperature increases, the strength increment of the SLM-aged sample gradually diminishes, while the elongation increment increases. Due to the limited intrinsic thermal stability of Si nano-particles and θ′ phase, the coarsening of the precipitates can weaken the strengthening effect. The dynamic recrystallization process can be accelerated by the aging treatment, thereby helping to improve the elongation.

Effect of heat treatment on AlSi10Mg composite 3D printed energy absorption structures

To enhance the energy absorption characteristics of the energy-absorbing structure in metal alloy 3D printing, various heat treatment conditions were studied on the 3D printed hourglass multi-cellular energy-absorbing structure (HTMEAS). The results reveal that as the annealing temperature rises, the structural morphology of the α-Al+Si phase in AlSi10Mg alloy undergoes alterations, particularly when the annealing temperature remains below 300°C. After heat treatment, the HTMEAS can contract layer by layer along the gradient and undergo controllable and orderly deformation. The maximum energy absorption, displacement, and peak force reached 758 J, 30 mm, and 30 kN, respectively.These values represent a significant enhancement of 146.8 %, 157.8 %, and 50 % compared to those without heat treatment, showcasing commendable mechanical properties. This advancement establishes a solid theoretical framework and assurance for the future development and refinement of 3D printing energy-absorbing structures.

Effect of Strontium Modification on Microstructure and Mechanical Property Al12SiCuMgNi Alloy in Squeeze Casting

Abstract The Al-Si series alloys, which have excellent fluidity and castability, are the most common aluminum material in the casting industry. However, the coarse eutectic Si phase with laminar morphology leads to the stress concentration of material and has a detrimental effect on the mechanical properties of aluminum alloy components. In this study, the Strontium (Sr) modifier was added to Al12SiCuMgNi alloy and the effect of Sr on microstructure and performance of Al12SiCuMgNi in squeeze casting was investigated. The experimental results show that the eutectic Si phase was well modified to fibrous morphology. Although the yield strength (YS) was leveled, the ultimate tensile strength (UTS) and elongation (EL) of the alloy were obviously enhanced after Sr addition. When the 0.012wt.% Sr was added to Al12SiCuMgNi alloy. The YS, UTS, and EL of alloys were up to 311 MPa, 401 MPa, and 3.4%, respectively. Moreover, the microstructure and performance of Al12SiCuMgNi alloy in the hot forging process were also compared to Al12SiCuMgNi alloy with and without Sr addition in squeeze casting. It is concluded that the Al12SiCuMgNi alloy in hot forging shows higher ductility (4.7%) and lower strength than Al12SiCuMgNi alloy in squeeze casting.

Microstructure Evolution and Mechanical Properties of 7A52 Aluminum Alloy Thin Sheet Repaired with Friction Stir Surfacing.

A solid-state repair technique based on surface friction welding is investigated in depth to achieve excellent mechanical properties of damaged 7A52 aluminum alloy. The results show that the yield strength and tensile strength along the repair direction are 436 MPa and 502 MPa, respectively, at a rotational speed of 1400 rpm and a travel speed of 300 mm/min, which are about 157.9% and 129.7% of those before the defects were repaired, respectively, while the elongation is 17.2% compared to the base material. Perpendicular to the repair direction, the yield strength and tensile strength are 254 MPa and 432 MPa, which are 111.4% and 129.7% of those before the defects were repaired, respectively, while the elongation is 11.8% compared to the base material. The mechanical properties of the repaired areas are still improved compared to those of the defect-free sheets. On the one hand, this is attributed to the dynamic recrystallization of the nugget zone due to the thermo-mechanical coupling, resulting in the formation of a fine, equiaxed grain structure; on the other hand, the precipitated Mg2Si phase, which is incoherent within the base material, transforms into the Al12(Fe, Mn)3Si phase, as well as the precipitation of the Al6Mn phase and η' phase, resulting in the enhancement of the properties. The material fracture at the junction of the nugget zone and the heat-affected zone occurs after repair, which is attributed to the significant difference in the texture of the nugget zone and the heat-affected zone, as well as to the stress concentration at the junction.

Effect of Homogenization Process on Microstructure and Mechanical Properties of 4047 Aluminum Alloy

In this study, the homogenization heat‐treatment process and microstructural evolution of 4047 aluminum alloy are investigated. In the results, it is revealed that the homogenization process induces partial dissolution of metastable phases and modification of the fine needle‐shaped eutectic Si. Within the 4047 aluminum alloy, the fine needle‐shaped eutectic Si undergoes granulation, involving two stages: crystal dissolution and granulation of broken crystals. After optimal homogenization heat treatment, the eutectic Si phase transformed from a fine needle‐shaped structure to small, regular spherical structures, reducing stress concentration and improving the interfacial bonding capability and internal structure of the alloy matrix. This significantly reduces the likelihood of microcrack formation within the alloy and effectively hinders crack propagation, enhancing the alloy's mechanical properties.

Microstructure evolution of a novel Al-8Si-0.4Mg-0.2Sc-0.2Er alloy solidified under permanent magnet stirring

An experimental study has been conducted to assess the influence of permanent magnet stirring (PMS) at various rotation speeds (ω = 40, 80, 120, and 160 rpm) on the solidification microstructure of a novel Al-8Si-0.4Mg-0.2Sc-0.2Er alloy. The results reveal that the Sc and Er would produce small size Al(Sc,Er)2Si2 precipitates in the front of the Si phase under the increased rotation speed of PMS. Furthermore, it has been observed that PMS generates forced fluid flow with the magnetic Taylor number as large as 9.80 × 108, which significantly reduces the size of Al(Sc,Er)2Si2 and eutectic Si phase, promotes the formation of equiaxed dendrite α-Al grains.

Optimizing the mechanical performance of A356–Sc–Sr alloy via combining machine learning and mechanical stirring under vacuum

In this study, a machine learning design system (MLDS) with a property-oriented optimization strategy was first established to predict the mechanical properties of the A356 alloys with adding Sc and Sr elements. Based on the experimental verification from the MLDS, the addition of 0.2 wt% Sc and 0.067 wt% Sr elements led to the refinement of α-Al grains and eutectic Si phases. Then, the vacuum–stirring was introduced to obtain the semi-solid microstructure of the A356–0.2Sc–0.067Sr alloy. The α-Al grains displayed the spherical morphology and the reduction in pores helped improve the mechanical properties of the alloy. In addition, the effects of stirring time and stirring temperature on the microstructure and mechanical properties of the alloy were investigated. The results demonstrated that the α-Al grains of the alloy were further spheroidized, resulting in the improved mechanical properties. The ultimate tensile strength and elongation of the alloy were 220 MPa and 6.0%, respectively, which were increased by 16.8% and 26.7% in comparison to those of the alloy without vacuum–stirring. The aim of this work is to provide a new method to prepare high-performance A356 alloy through composition design and microstructural control.

Coupled Experimental Study and Thermodynamic Modeling of the Fe–Si–N System

Some key experiments are carried out to determine the solubility of N in Fe–Si liquid solutions at various compositions, temperatures, and N2 pressures using the sampling method. The Fe–Si–N system is thermodynamically modeled using the CALculation of PHAse Diagrams (CALPHAD) approach for the first time based on critical evaluation of all available experimental data. In the present thermodynamic modeling, the liquid and solid solutions of the Fe–Si–N system are described using the modified quasichemical model and compound energy formalism, respectively. In particular, the Gibbs energies of liquid, FCC_A1, and BCC_A2 solutions are carefully determined to resolve the discrepancies among existing experimental data. The solubility product of β‐Si3N4(s) in Si steels and ferrosilicon alloys, activity coefficients, and interaction parameters of N in liquid and solid Fe–Si–N solutions are determined over a wide temperature range. As an application of the database, the N solubility in Si steels and phase constitution of nitrided ferrosilicon alloys in a wide composition, temperature, and N2 pressure ranges are predicted.

Effect of grain orientation angles and compressive parameters on the deformation characteristics and corrosion property of 6061 Al alloy

The influence of grain orientation angle and processing parameters on the compressive flow stress and corrosion behaviour of 6061-T6 Al alloy was investigated in this study by altering the grain orientation angles in relation to the compressive direction. At relatively low processing temperatures (≤ 300 °C), an increase in the grain orientation angle from 0° to 90°reduced flow stress at low strain ranges (< 0.1) due to the facilitated slip of Al grains. As strain and processing temperature increased, changes in orientation angles had a negligible effect on the flow stress, attributed to the enhanced contribution of intermetallic particles (IMPs) and the occurrence of recrystallisation. Microstructural analysis revealed that higher processing temperatures resulted in a diverse range of IMPs, including Mg2Si (β phase) and Al15(Fe,Mn)3Si2 phases. When the Al alloy was compressed at a high strain rate (25 s−1) and processed at 500 °C, submicron-scale β”, β’, and β phases coexisted. Corrosion tests indicated that a wider distribution of Al15(Fe,Mn)3Si2 phases reduced the corrosion resistance of the Al alloy. This led to the formation of connected corrosion sites in specimens compressed at 500 °C, where a larger corrosion area and enhanced charge transfer ability were confirmed by equivalent circuit fitting. However, no significant variation in corrosion resistance was observed for Al alloys with various grain orientation angles, due to similar grain structure and precipitation behaviour at similar processing temperatures.

Solidification Mechanism of Microstructure of Al-Si-Cu-Ni Alloy Manufactured by Laser Powder Bed Fusion and Mechanical Properties Effect

Based on previous work, where Al-Si-Cu-Ni alloy was successfully manufactured by laser powder bed fusion (PBF-LB/M) technology, in this study, we further observe the microstructure of the alloy, analyze the formation mechanism of the microstructure during solidification, and discuss their implications for the mechanical properties. The results indicate that the microstructure comprises multi-level cellular heterogeneous structures, with an α-Al matrix in the interior of the cellular structure and Cu- and Ni-rich phases clustered at the boundaries, intertwined with the silicon network. During solidification, α-Al solidifies first and occupies the core of the cells, while Si phases and Cu- and Ni-rich phases deposit along the cellular boundaries under the influence of surface tension. During the solidification process of cellular boundaries, influenced by spinodal decomposition and lattice spacing, Si phases and Cu- and Ni-rich phases interconnect and distribute crosswise, collectively forming multi-level cellular structures. The refined cellular microstructure of the PBF-LB/M Al-Si-Cu-Ni alloy enhances the mechanical properties of the alloy. The alloy exhibits a bending strength of 766 ± 30 MPa, a tensile strength and yield strength of 437 ± 6 MPa and 344 ± 4 MPa, respectively, with a relatively low fracture elongation of approximately 1.51 ± 0.07%. Subsequent improvement can be achieved through appropriate heat treatment processes.

Experimental characterization and 3D sharp-interface model simulation of grain refinement during solidification of nano-TiCN/Al–7Si composites

Significant grain refinement was achieved in nano-TiCN/Al-7 wt.% Si composites through growth control induced by nano-TiCN particles (NPs). The microstructures displayed two types of NP distributions: within interdendritic eutectic Si phase and along grain boundaries. This refined microstructure contributed to enhancing mechanical properties. To elucidate the grain refinement mechanism in nano-TiCN/Al–7Si composites, a three-dimensional (3D) sharp interface model (SIM) was developed, integrating the cellular automaton (CA) technique with a transformation matrix comprising three Euler angles. This 3D SIM effectively replicated the dendritic morphology of α-Al. The exact impact of latent heat on grain refinement was clarified. The observed grain refinement induced by NPs could not be numerically reproduced without considering latent heat. The grain refinement in TiCN/Al–7Si composites is governed by multiple factors. As NPs layers inhibits solute diffusion along the solid-liquid interface, the dendrite growth rate reduces, leading to the reduced rate of latent-heat release. Consequently, constitutional undercooling in the surrounding liquid increases, activating more heterogeneous nuclei. The developed SIM model offers deeper insights into the grain refinement mechanism induced by TiCN NPs in Al–7Si alloy.

Silicon extraction from x-ray amorphous soil constituents: a method comparison of alkaline extracting agents

The growing interest in amorphous silica (ASi) within the fields of soil science and ecology underscores the necessity for a reliable protocol to estimate ASi contents in soil. Alkaline wet chemical extraction methods are commonly employed for silicon (Si) extraction from operationally defined (x-ray) amorphous Si phases or short-range ordered mineral phases in soils and marine sediments. In our study we conducted a comparative analysis of four alkaline extraction methods (1% sodium carbonate, 0.5 M sodium carbonate, 0.2 M sodium hydroxide, and 0.1 M Tiron), assessing their extraction selectivity as well as effectiveness using soils artificially enriched with varying, defined amounts of ASi. While extraction effectiveness was evaluated by determining the recovery rate of initially added ASi, extraction selectivity was determined by measuring aluminum (Al) and iron (Fe) concentrations as indicators of the dissolution of non-target mineral phases. Microwave plasma atom emission spectrometry was used to analyze Al, Fe, and Si concentrations in the extracts. Our results indicate that extraction with 0.2 M sodium hydroxide yields the best outcomes in terms of both extraction effectiveness and selectivity. This more recent extraction technique is conducted at the most alkaline pH (13.3) of all four methods tested, but at ambient temperature (21°C) decreasing the dissolution of non-target mineral phases. Though, no wet-chemical extraction used on heterogeneous samples like soil is precisely selective, and thus able to quantify the target analyte only. Hence, data obtained by such procedures still need to be interpreted with caution considering all their limitations.

High-Temperature and High-Pressure Tribological Properties of Siliconized Graphite for Water-Lubricated Thrust Bearing Application in Main Coolant Pump

The effect of the microstructure of siliconized graphite on tribological properties is investigated by using a high-temperature and high-pressure water-lubricated tribometer on a self-mated ring-on-ring configuration under an applied load of 500–1500 N with a spindle speed of 100–5000 rpm in both 90 °C (5 MPa) and 25 °C (1 MPa) water environments, respectively. The Stribeck curves measurement and continuous wear tests are performed and analyzed in both water environments. The wear behaviors of the graphite, SiC, and free-silicon phases in siliconized graphite are demonstrated to explore the wear mechanism. The larger wear depths of a low-worn surface roughness on the three phases contribute to the boundary lubrication. The shallower wear depths are observed on the SiC and Si phases under the mixed lubrication, corresponding to partial contact wear of surface asperities. The wavy surface of the SiC phase and uniform flow-oriented striae of the Si phase are attributed to hydrodynamic lubrication, caused by full water film scouring the worn surface. Finally, an integrated evaluation method of G duty parameters is successfully used to identify the lubrication regimes of siliconized graphite from the boundary, mixed, to hydrodynamic lubrications for a water-lubricated thrust bearing application in the main coolant pump of a nuclear power plant.

Influence of cooling speeds on the microstructure and properties of A356 aluminum alloy after squeeze casting

The examination focuses on the microstructural characteristics and mechanical attributes of A356 alloy subsequent to squeeze casting performed under varying cooling speeds. The findings reveal that the cooling speeds have no notable impact on the size of the grains in the A356 alloy produced through squeeze casting. However, as the cooling speeds increase, the eutectic Si phase in A356 alloy decreases, transforming it from coarse flakes to small rods or particles, thereby enhancing the mechanical characteristics of the alloy. The water-cooled alloy has the best UTS performance, whose value of A356 alloy after squeeze casting is 287 MPa.

Effect of Ni and Sr on the microstructure and tensile properties of the squeeze cast Al‐Si‐Cu alloy at elevated temperatures

AbstractThe influence of the transition alloying element nickel and the alkaline earth element strontium on the microstructure and tensile properties of squeeze cast Al−Si‐Cu alloy under as‐cast condition at elevated temperature of 100 °C, 200 °C and 300 °C is investigated in comparison with the conventional Al−Si‐Cu alloy (A380). Aluminum alloy A380 is alloyed and modified with 2 wt% additional nickel (Ni) and 0.02 wt% strontium (Sr). Squeeze casting is employed to cast the modified A380 under an applied pressure of 90 MPa. The results of tensile testing at the selected elevated temperatures indicate that the Ni and Sr containing A380 alloy exhibits a significantly improvement on tensile properties, specifically ultimate tensile strength and yield strength with 10 %‐30 % increases. The as‐cast microstructures of both the conventional and Ni and Sr‐containing alloys are observed by an optical microscope and further analyzed with scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The presence of Ni‐containing intermetallic phases with Ni addition, and the modified eutectic Si phase with refined morphologies due to the Sr addition should be responsible for the considerable enhancement on the as‐cast strengths of the squeeze cast Ni‐ and Sr‐containing alloy over those of the conventional A380 alloy.

Observation of high-pressure polymorphs in bulk silicon formed at relativistic laser intensities

Silicon polymorphs with exotic electronic and optical properties have recently attracted significant attention due to their wide range of useful band gap characteristics. They are typically formed by static high-pressure techniques, which limits the crystal structures that can be made. This constitutes a major obstacle to study these polymorphs and their incorporation into existing technology. Approaches have attempted to address this shortcoming through using dynamic conditions and chemical precursor materials. Here, we report on an approach to create unusual crystal structures deep in the bulk of a silicon crystal by irradiating it with a laser pulse at ultrarelativistic intensity of up to 7.5×1019 W/cm2. Laser-generated electrons with MeV energy swiftly penetrate the target with speed close to the speed of light and deposit their energy into a large volume across the whole thickness of the sample. The relativistic electron current creates, via branching propagation and ionization, high-energy-density conditions for thermodynamically nonequilibrium phase transformation paths into new crystal polymorphs. X-ray microdiffraction and synchrotron x-ray diffraction analyses indicate, along with conventional dc-Si, the presence of exotic silicon structures in the bulk of the laser intact target volume. These structures are identified as body-centered bc8-Si, rhombohedral r8-Si, hexagonal-diamond hd-Si, and the tetragonal Si-VIII, all phases of Si that have previously been made through static techniques. Additionally, simple-tetragonal st12-Si and body-centered tetragonal bt8-Si were observed along with signatures of not yet identified diffraction spots. Both st12-Si and bt8-Si have only been observed in ultrafast laser microexplosion conditions at much lower laser intensity ∼1014 W/cm2 and within a micron-thin surface layer. The findings here are supported by direct observation of nanoparticles with high-resolution transmission electron microscopy and corresponding fast Fourier transform analysis of their interatomic distances. The presented analyses of absorbed laser energy, generation of the MeV electron current, and deposition of energy across the whole target thickness provide a solid basis for drawing the conclusion that the observed silicon polymorphs were produced because of laser-generated high-energy electrons fast-penetrating deeply into the bulk of silicon. In contrast to solid-solid transformations, the plasma-solid transitions offer a paradigm for the creation of exotic, high-energy density materials inside the bulk of the sample by using laser pulses at relativistic intensities. Published by the American Physical Society 2024

Nanoscale Al precipitation in the Si phase in AlSi10Mg alloy during electron beam powder bed fusion

Additive manufacturing of Al alloys has garnered attention in the aerospace and automobile industries. This is the first study on the formation of nanoscale Al precipitates in the Si phase of an AlSi10Mg alloy during electron beam powder bed fusion (EB-PBF). Spherical Si particles were homogeneously dispersed in the Al matrix, highlighting the difference from the laser beam PBF (LB-PBF) microstructures. Nanoscale Al phase was formed with a crystallographic orientation relationship with the surrounding Si phase: (111)Si//(111)Al and [11¯0]Si//[11¯0]Al. The formation of Al nanoprecipitates was attributed to an interplay between non-equilibrium solidification, wherein excess Al was dissolved in the Si particles, and the subsequent decomposition of the supersaturated Si phase during high-temperature exposure owing to the preheating procedure. To the best of our knowledge, such formation of Al nanoparticles has not been reported in AlSi10Mg produced through conventional processing or LB-PBF. Thus, the unique thermal history of EB-PBF provides novel opportunities for microstructural evolution, which may be beneficial for the development of novel Al-based alloys.

Effect of Deep Cryogenic Aging Treatment on Microstructure and Mechanical Properties of Selective Laser-Melted AlSi10Mg Alloy

Deep cryogenic aging (DCA) is a newly developed heat treatment technique for additive-manufactured metallic materials to reduce residual stress and improve their mechanical properties. In this study, AlSi10Mg alloy samples fabricated by selective laser melting were deep-cryogenic-treated at −160 °C and subsequently aged at 160 °C. Phase and microstructural analyses were conducted using X-ray diffraction, optical microscopy, scanning electron microscopy, and transmission electron microscopy, while the mechanical properties were evaluated through microhardness and tensile testing at room temperature. The results indicated that the DCA treatment did not have an effect on the morphology of the melt pools. However, it facilitated the formation of atomic clusters and nanoscale Si and β′ phases, as well as accelerating the coarsening of grains and the ripening of the eutectic Si phase. After DCA treatment, the mass fraction of the Si phase experienced an increase from 4.4% to 7.2%. Concurrently, the volume fraction of the precipitated secondary phases elevated to 5.1%. The microhardness was enhanced to 147 HV, and the ultimate tensile strength and yield strength achieved 495 MPa and 345 MPa, respectively, with an elongation of 7.5%. In comparison to the as-built specimen, the microhardness, ultimate tensile strength, and yield strength increased by 11.4%, 3.1%, and 19.0%, respectively. The improvement in mechanical properties is primarily attributed to the Orowan strengthening mechanism induced by the secondary phases.