Complex, highly functional components such as hydraulic manifolds can be produced using metal additive manufacturing (AM). The design process is a major challenge in the development of AM components that exploit this potential. Since traditional CAD systems are not made to efficiently create highly complex designs, new approaches to the design process are required. Design Automation (DA) and Knowledge-Based Engineering (KBE) are approaches that can be used to create designs and implement design changes faster and improve functionality. For the application of fluid components, KBE design workflows were developed which enable the automated generation of AM manifolds.However, these workflows have some limitations that need to be improved to provide a flexible design tool that enables users to automatically create geometries that meet all requirements. This paper shows how the workflows have been improved by introducing two new features. First, the object-oriented input format presents a new approach to how the information of a hydraulic circuit diagram can be processed to start the workflows. This is done through a component library that contains a selection of flow components providing all information and geometries of one component, a 3D layout assembly to orient the relevant components in space, and a connectivity matrix that defines the connection through flow channels for the manifold. Second, the bending radius constraint allows users to define a radius that the centerline of a flow channel should not undergo along the whole path. The new features are presented in detail in this paper. Further, the advantages are shown and compared to the previously published workflows in a case study. This work lays the foundation for future work that has the aim to fully automate the design process by only taking a hydraulic circuit diagram as an input and providing all required manufacturing files as an output.
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