3D Digital Image Correlation Research Articles

Fracture performance of fiber reinforced geopolymer: Synergetic perspective

It is well-known the hybridization of different types of fibers exaggerates the contribution of mono fiber reinforcement on the mechanical and/or fresh properties of the concrete. Despite this fact, very few researchers have pointed out the synergetic effect of hybrid fibers on the fracture response of the geopolymer concretes. Hence, the present work seeks to extend the current knowledge of material science to cover the synergetic effect of hybrid fibers. To this end, a total of 15 mixtures, including plain matrix were manufactured. Steel, carbon, and glass fibers were incorporated into the mixtures at varying ratios. For the fracture evaluations, the rectangular prisms with the central notches were exposed to a three-point static bending test. Crack formations on the specimen surfaces were recorded through the 2D digital image correlation (DIC) method. Test results were examined in terms of some mechanical and fracture properties of geopolymer composites. Accordingly, the compressive strength, Young's modulus, flexural strength, limit of proportionality, and residual strengths were evaluated as the mechanical properties, while the fracture energy, characteristic length, effective crack length, initial stress intensity factor, and unstable stress intensity factor were considered as the fracture properties. Based on the experimental results, carbon fiber was found to be capable of increasing pre-peak mechanical response, while the steel and glass fibers were useful in improving the post-peak fracture properties of geopolymer concretes. In most cases, similar results were also attained for the hybrid fiber-reinforced concretes.

Dynamic response of GFRP/Nomex honeycomb sandwich panels subjected to multiple hail impacts – An experimental study

AbstractNowadays, more and more aircraft components are made of composite sandwich structures, and ice impacts are prone to cause internal damage to composite sandwich structures, so it is crucial to study the impact of hail on composite sandwich structures. Since hail impacts may occur several times at a single point, an experimental approach was used to investigate the dynamic response of GFRP/Nomex honeycomb sandwich panels under multiple hail impacts. The dynamic response of the structure was investigated in terms of response rate and deflection‐profile curves using 3D digital image correlation methods, and the effects of impact energy, hail size, and number of impacts on the impact resistance of the honeycomb sandwich structure were explored. The results show that the dynamic response process of sandwich panels can be categorized into the ball‐and‐crown phase, the rebound phase, and the vibration phase. Under the same impact energy, the impact of small‐sized hailstones is more threatening to honeycomb sandwich panels. As the number of impacts increases, the maximum deflection value of the back panel first increases uniformly, and when the layered damage area reaches the threshold value, fiber stripping occurs, and the increment of the maximum deflection value increases significantly.Highlights Since hail impacts may occur several times in real situations, this study conducted multiple impact experiments for one impact site. The dynamic response and damage pattern of the GFRP/Nomex honeycomb sandwich panels under multiple hail impacts were also investigated. The dynamic response process of GFRP/Nomex honeycomb sandwich panels was categorized into three phases: ball‐crown stage, rebound stage, and vibration stage. With the increase of the number of impacts, fiber stripping and fiber break damage began to occur when the layered damage area of the panel reached the threshold value. The honeycomb core has three main failure modes: cell wall folds, cell wall fracture, and cell wall debonding at the TGPW interface. Small‐diameter hails pose a more significant threat of damage to honeycomb sandwich panels at the same impact energy.

Mechanical Behavior of Lithium-Ion Battery Separators under Uniaxial and Biaxial Loading Conditions.

The mechanical integrity of two commercially available lithium-ion battery separators was investigated under uniaxial and biaxial loading conditions. Two dry-processed microporous films with polypropylene (PP)/polyethylene (PE)/polypropylene (PP) compositions were studied: Celgard H2010 Trilayer and Celgard Q20S1HX Ceramic-Coated Trilayer. The uniaxial tests were carried out along the machine direction (MD), transverse direction (TD), and diagonal direction (DD). In order to generate a state of in-plane biaxial tension, a pneumatic bulge test setup was prioritized over the commonly performed punch test in an attempt to eliminate the effects of contact friction. The biaxial flow stress-strain behavior of the membranes was deduced via the Panknin-Kruglov method coupled with a 3D Digital Image Correlation (DIC) technique. The findings demonstrate a high degree of in-plane anisotropy in both membranes. The ceramic coating was found to negatively affect the mechanical performance of the trilayer microporous separator, compromising its strength and stretchability, while preserving its failure mode. Derived from experimentally calibrated constitutive models, a finite element model was developed using the explicit solver OpenRadioss. The numerical model was capable of predicting the biaxial deformation of the semicrystalline membranes up until failure, showing a fairly good correlation with the experimental observations.

Swelling and deswelling driven multimaterials silicone hopper with superior specific power and energy

Bioinspired, bistable snap-through structures are promising to release a burst of mechanical energy transformed from chemical energy, stored, and released incrementally during swelling/deswelling. Thin, disk-like hopper can harness the inhomogeneous deswelling to create the required constraint and flexible snap-through part. Here, hoppers composed of a single type of polydimethylsiloxane (PDMS) or concentric PDMS rimmed by a stiffer PDMS are cast into precisely micromachined molds. The mechanical properties and swelling/deswelling behavior of the constraining rim and flexible snap-through materials, in concert, allow a superior specific power of 1782 W kg−1, specific energy of 4.44 J kg−1 for a jump up to 321 mm, outperforming many more complex implementations. The jump benefits from an improved storage modulus ratio and a lower swell of the rim to the snap-through center part, which enhanced the confinement and elastic energy storage. A sharp spatial gradient in volume change between the two materials during deswelling, tunable by the porosity of the rim materials, enhances the jumping by allowing more material to store and release elastic energy, revealed by the strain analysis with 3D-digital image correlation. The illustrated multimaterials and porous materials strategies can promote the development of integrated energy harvesting and actuation for soft robotics.

Energy quantification framework for underwater explosive loading into PVC foam cladded composite plates

This paper presents a novel approach for analyzing the effects of near-field underwater blast loading on composite marine structures. The operational requirements of these structures often expose them to blast or shock loading, which can lead to significant damage. The study focuses on the propagation of spherical blast waves and the subsequent secondary bubble collapse pulse that affects the structure under near-field underwater blast loading events. An analytical framework is developed to calculate the blast energies and structural energies during this complex loading event. The study further investigates the effect of applying a sacrificial cladding made of low-density closed-cell foam to the loading face of a composite panel. Experiments were conducted in a specialized facility to characterize the explosive-driven blast-loading and the subsequent interaction between the shock pressure front and the structure. Dynamic pressure measurements and high-speed imaging were utilized to capture the behavior of the composite panel under these extreme conditions. 3D digital image correlation was employed to analyze strain and deformation of the composite panel, while high-speed side view cameras captured the fluid-structure interaction during the blast and bubble collapse loading event. The results strongly indicate that the collapse of the explosion bubble is the dominant failure source in near-field underwater blast loadings. The analytical quantification of energy further corroborates the significant damaging effects of bubble collapse due to the buildup of after-flow energies during the bubble collapse duration. Furthermore, the inclusion of low-impedance elastic-plastic PVC foam cladding is shown to significantly mitigate the effect of blast loading on the composite structure.

Programmable Shape-Shifting Soft Robotic Structure Using Liquid Metal Electromagnetic Actuators.

Constant development of soft robots, stretchable electronics, or flexible medical devices forces the research to look for new flexible structures that can change their shapes under external physical stimuli. This study presents a soft robotic structure that can change its shape into different three-dimensional (3D) configurations in response to electric current flown through the embedded liquid-metal conductors enabling electromagnetic actuation. The proposed structure is composed of volumetric pixels (voxels) connected in series where each can be independently controlled by the inputs of electrical current and vacuum pressure. A single voxel is made up of a granular core (GC) with an outer shell made of silicone rubber. The shell has embedded channels filled with liquid metal. The structure changes its shape under the Lorentz force produced by the liquid metal channel under applied electrical current. The GC allows the structure to maintain its shape after deformation even when the current is shut off. This is possible due to the granular jamming effect. In this study, we show the concept, the results of multiphysics simulation, and experimental characterization, including among other techniques, such as 3D digital image correlation or 3D magnetic field scanning, to study the different properties of the structure. We prove that the proposed structure can morph into many different shapes with the amplitude higher than 10 mm, and this process can be both fully reversible and repeatable.

The Tensile Behavior of Hybrid Bonded Bolted Composite Joints: 3D-Digital Image Correlation versus Finite Element Analysis.

This study examines the behavior of hybrid bolted/bonded (HBB) joints loaded in tensile shear comprising plain weave carbon/epoxy laminates in quasi-isotropic (QI) and cross-ply (CP) layups. It proposes a combined approach of 3D digital image correlation and finite element analysis (FEA) to assess their behavior. To apply the FEA simulation accurately, a single layer of plain fabric was replaced with [0/90]s lamination. Experimental standard open-hole tension test results, as well as only bolted (OB) and HBB, along with FEA predictions, confirmed the accuracy of the substitution method. The FEA, calibrated by experimental results, provides insight into the distinctive characteristics of HBB joints in comparison with bonded and bolted joints. Critical considerations include material properties, damage modeling, adhesive characteristics, and mass scaling. The FEA results underscored the pivotal role of adhesives in HBB joints, rendering them akin solely to bonded configurations. HBB joints retain their geometry better than OB joints with considerably less out-of-plane displacement, following a sinusoidal trend. Moreover, the overall behavior of the two layups demonstrates that CP benefits from having higher strength than QI, especially at the critical hole located closer to the grip side.

Developing Rib Bone Surrogates for High Dynamic Impact Assessment with Additive Manufacturing and Post-mortem Human Subjects (PMHS)-Based Evaluation

The conception of ballistic personal protective equipment requires a comprehensive understanding of the human body’s response to dynamic loads. The objective of this study is to develop rib bone surrogates enhancing new anthropomorphic test devices for personal protective equipment evaluation at high dynamic impacts. These are fabricated with additive manufacturing and compared to post-mortem human subjects (PMHS) data from literature. The 5th rib of the finite element Global Human Body Model Consortium (GHBMC) male 50th percentile (M50) model was extracted and transferred to a CAD model. This CAD model was divided into 30 sections with specific cortical bone thicknesses in all directions (caudal, cranial, cutaneous and pleural) from an equivalent rib of an M50 PMHS. Three different additive manufacturing technologies (direct metal laser melting, fused filament fabrication and multi jet modeling) were used to reproduce the M50 PMHS 5th rib surrogate. A total of 57 specimens were dynamically (500 mm/s) loaded to failure in a bending scenario imitating a frontal thoracic impact. Force, displacement, stiffness, and energy at failure were determined. Also, the strain distribution using 3D digital image correlation was recorded and compared to PMHS data from literature. The rib surrogates show deviations from the PMHS characteristic values. Nevertheless, there are also common characteristics in key variables to certain age groups of the PMHS data, which will facilitate the further development and improvement of adequate surrogates for a more realistic representation of the human body’s response to high dynamic loads.

Surrogate metamodels from digital image correlation for testing high-performance composite vessels

In this work, a workflow has been developed for the generation of surrogate metamodels to predict and evaluate failure with a confidence above 95 % in initial service conditions of high-performance cylindrical vessels manufactured in composites by Roll Wrapping technology. Currently, there is no specific testing standardization for this type of vessel and to fill this gap probabilistic numerical models were developed, performed by the Finite Element Method, fed with the material characteristics obtained experimentally by 2D digital image correlation from flat specimens. From the initial numerical model, a surrogate metamodel was generated by stochastic approximations. Once the metamodels were obtained by robust engineering, an experimental ring-ring tensile test was developed under service conditions and deformations were measured by high-precision 3D digital image correlation. Parametric and robust tests showed that the results of the metamodel did not show statistically significant differences, with errors in the rupture part of less than 2 % with respect to the results obtained in the test, being proposed as a basis for new test procedures.

A comprehensive methodology for residual capacity evaluation of damaged steel tubular columns

Steel tubular sections are extensively used in modern-day construction due to their superior structural efficiency and aesthetic appearance. The thin-walled tubular sections are often subjected to accidental loading due to heavy object impact, collision, or improper handling during transportation. Due to induced geometric defects by unanticipated loads, the load-carrying capacity of the section decreases. This study proposes a methodology to estimate the residual capacity of damaged circular and square tubular specimens in axial compression. Initially, the specimen's surface coordinates were obtained in the form of a dense point cloud using a 3D digital image correlation (DIC) setup. Using a linear interpolation function based on Delaunay triangulation, the dense point cloud was regularized into a set of sparsely spaced nodes that would yield computationally efficient finite element (FE) analysis. The interpolation introduced errors at the locations of sharp curvature on the surface. A systematic smoothing (filtering) approach was proposed to minimize the effect of the interpolation error. The proposed methodology was validated against compression tests on five damaged and three as-built specimens, which consisted of circular and square tubular sections. The average residual strength estimated was found to be 93% of the experimental observations.

Aging properties of a vegetable‐based polyurethane foam under high relative humidity and different temperatures

AbstractThe objective of this study is to assess, characterize, and forecast the aging effects on the mechanical properties of a vegetable‐based polyurethane foam (PUF) derived from castor oil under elevated relative humidity conditions and at two distinct load orientations (aligned with the expansion direction and perpendicular to it). Ten specimens were subjected to temperatures of 60, 75, and 90°C, along with a relative humidity of 90%, for a duration of up to 60 days. Compression tests, following ASTM D1621‐16 standards and supplemented by 3D digital image correlation, revealed nearly isotropic behavior with marginally lower compression strength in the expansion direction. On the other hand, the strength of the foams at 90°C was higher in that direction. This led to a smaller activation energy (Ea) in this property, which ended up showing a shorter lifespan prediction considering the strength retention in this direction. The stiffness values were proportionally more similar in both directions than the strength ones and this was observed in the Ea for those curves. In contrast to several other foams and polyurethanes, the one examined in this study exhibited consistently higher Ea values for its mechanical properties, particularly in the transverse direction to expansion, surpassing 94 kJ/mol. This indicates a robust diffusion and chemical stability, suggesting its potential for prolonged utilization compared to conventional oil‐based foams. A prediction was made that this foam would lose 50% of its stiffness and strength in around 9.8 and 9.5 years at 20°C, respectively, considering the directions more sensitive to the aging process. This research offers valuable insights for predicting lifespan based on operating temperatures and property retention needs, contributing to the advancement of sustainable materials in structural applications.Highlights Fifty specimens investigated for each of two directions. Evaluation of vegetable‐based PUF aging process unveils density changes. Unique behavior noted: different Ea values for each direction. High Ea values indicate enhanced mechanical stability over oil‐based foams. Lifespan prediction enhances material application prospects.

Shear fatigue behaviour of interfaces between bituminous layers using 2T3C hollow cylinder apparatus and Digital Image Correlation

Evaluating the shear fatigue behaviour of the interface between two bituminous layers is important in order to assure the structure can withstand repeated loadings. The 2T3C (Torsion-Traction-Compression sur Cylindre Creux, in French) hollow cylinder apparatus developed at the University of Lyon/ENTPE can apply torsion, tension, and compression on hollow cylinder samples. In this study, the apparatus is combined with 3D Digital Image Correlation (3D-DIC) to study the fatigue behaviour of the double-layered hollow cylinder samples with the interfaces with a tack coat made of emulsified bitumen. The fatigue failure was observed at the interfaces and not in layers. Six fatigue criteria are proposed to determine the fatigue life of an interface. They are: (1) the 50% reduction of stiffness criterion; (2) the maximal phase angle criterion, (3) maximal dissipated energy criterion, (4) slope change in the dissipated energy evolution curve criterion, (5) slope change in the stress evolution curve criterion, and (6) slope change in the displacement gap at the interface evolution curve criterion. The first criterion is more conservative in comparison with the last five criteria.

Influence of Aging on the Flexural Strength of PLA and PLA-X 3D-Printed Materials.

The three-point bending test is a valuable method for evaluating the mechanical properties of 3D-printed biomaterials, which can be used in various applications. The use of 3D printing in specimen preparation enables precise control over material composition and microstructure, facilitating the investigation of different printing parameters and advanced materials. The traditional approach to analyzing the mechanical properties of a material using a three-point bending test has the disadvantage that it provides only global information about the material's behavior. This means that it does not provide detailed insight into the local strain distribution within the material. However, the 2D Digital Image Correlation (DIC) method offers additional insight, especially in terms of strain localization. DIC is an optical technique that measures full-field displacements and strains on the surface of a sample. PLA and enhanced PLA-X material were utilized to create three-point bending samples. The aim of this paper was to analyze and compare the influence of aging on the mechanical properties of PLA and enhanced PLA-X materials using three-point bending coupled with the DIC method. The results showed statistically significant differences between the PLA and PLA-X, for both the new and aged materials. The aged PLA samples had the highest average value of maximal force around 68 N, which was an increase of 8.8% compared to the new PLA samples. On the other hand, the aged PLA-X material had an increase of 7.7% in the average maximal force compared to the new PLA-X samples. When comparing the two materials, the PLA samples had higher maximal force values, 6.2% for the new samples, and 7.3% for the aged samples. The DIC results showed that both the new PLA and PLA-X samples endured higher strain values at Points 1 and 2 than the aged ones, except for the aged PLA-X sample at Point 2, where the new sample had higher strain values. However, for the first 5 min of the experiment, both materials exhibited identical behavior, after which point significant differences started to occur for both materials, as well as at Points 1 and 2. A more profound comprehension of the biomechanical characteristics of both PLA and PLA-X material is essential to enhance the knowledge for potential biomedical applications. The DIC method was found to be a powerful tool for analyzing the deformation and failure behavior of samples and for complementing the traditional approach to material testing.

A simple image correlation technique for imaging subsurface damage from low-velocity impacts in composite structures

A robust computer vision system is proposed to visualize subsurface barely visible impact damage (BVID) in composite structures through a simple image correlation technique together with a damage imaging condition. This system uses a digital camera to record a video of the surface motion, capturing micron-scale dynamic movement from guided waves propagating on the surface of the structure generated via a sweeping frequency excitation (chirp) up to the ultrasonic frequency range. As the excitation frequency changes during the chirp, waves become trapped within this damaged region, forming standing waves to generate local resonance at specific frequencies. This localized resonance accumulates high wave energy in the region, generating a higher transverse displacement at the damage site compared to the remaining part of the structure. In this work, a simple image correlation technique is proposed to correlate each filtered video frame with the temporal mean of the filtered wavefield video to highlight standing waves at localized damage. The proposed image correlation technique is distinct from digital image correlation (DIC) since it does not use correlation for subset matching to track the movement of surface patterns between two images (video frames). Instead, it uses correlation to directly quantify similarities between corresponding image pixels (windows). Utilizing a single camera greatly simplifies system complexity and hence enhances the practicality and potential for real-time performance over a recently developed technique that utilized 3D DIC with a stereo camera for vision-based BVID detection. To realize the aim, work was conducted in two sequential steps: (1) off-axis 2D DIC was employed rather than 3D DIC to examine the potential of employing a single camera to capture images and extract not only in-plane displacement but also a fraction of transverse displacement in which local resonance is dominant and (2) image correlation was then employed, supplanting the off-axis 2D DIC image processing involved in the first step, to highlight the damage with significantly less processing complexity. This proposed technique using a zero-mean normalized cross-correlation imaging condition, rather than the total wave energy used for DIC-based approaches, is efficient and effective for identifying regions of minute surface movement from local resonance within the damage region without the use of the computationally intensive interpolation to get the sub-pixel gray level information followed by subset matching employed in DIC-based image processing. Two geometrically identical CFRP composite honeycomb panels that had been subjected to low-velocity impacts were used for verification and validation, and two excitation location configurations were tested for each panel. Damaged images produced with correlation for a 100 mm × 100 mm field of view using a single 3-s video, or a total of 19,200 video frames, show accurate damage imaging capabilities regardless of excitation location that exceed that of DIC techniques and is comparable to benchmark damage images obtained from laser Doppler vibrometry, ultrasonic C-scans, and X-ray CT scans. This success of correlation-based imaging of subsurface BVID demonstrates substantial improvements in efficiency and practicality and shows high potential for in situ and real-time computer vision-based nondestructive inspection or structural health monitoring of subsurface BVID in composite aircraft and other critical structures.

Application of 3D Digital Image Correlation Technique to Measurement of Wind Blade Properties from Coupon Test and Small-Sized-Blade Frequency Test

As a wind blade is getting larger, its structural behavior becomes more complex and thus the risk of blade structural failure becomes higher. Generally, structural integrity is proved through blade testing with contact measurement devices such as strain gauges. However, contact measurement can only measure the physical quantities from installation points and requires lengthy cables to transmit the electrical signals to a data acquisition system, which can cause signal noise and add unnecessary weight. Recently, noncontact measurement techniques such as digital image correlation (DIC) have been widely used in various industries to process images captured from cameras and generate full-field strains and displacements without any mechanical connections such as cables. In this study, the application of three-dimensional DIC to wind blades was investigated; in addition, the material properties of glass-fiber-reinforced plastics used in blades for the measurement of the first frequency were also studied. Tensile testing was performed using coupons equipped with strain gauges and speckle patterns. In addition, a small blade from a 10 kW wind turbine was utilized to measure the first flapwise frequency using DIC and modal tests; the results showed a 2.1% difference between the two different measurements. This research showed that the DIC technique could be an alternative replacement for the traditional measurement technique upon further validation tests.

Measuring large tensile deformation of polymers using fluorescent 3D-digital image correlation with adaptive incremental calculation strategy

Digital image correlation (DIC) techniques have been widely used for experimentally characterizing the mechanical behavior of polymer materials. However, practical applications of DIC for tensile testing of polymers often face serious image decorrelation caused by crazing and excessive deformation. In this work, a fluorescent three-dimensional digital image correlation (3D-DIC) with an adaptive incremental calculation strategy is proposed to realize reliable large deformation measurement of polymers by eliminating or mitigating the image decorrelation caused by these issues. The proposed technique first utilizes fluorescent 3D-DIC to eliminate image decorrelation caused by the crazing effect. Then, an adaptive incremental calculation strategy that can automatically update reference images is adopted to mitigate image decorrelation due to excessive deformation. The effectiveness and practicality of the proposed technique were demonstrated by measuring the full-field deformation in chloroprene rubber samples subjected to large tensile deformation. Also, the proposed method was applied to investigate the mechanical behavior of a specific waterproof coating material. Experimental results indicate that the combination of fluorescent 3D-DIC and adaptive incremental calculation strategy can effectively address image decorrelation problems in large deformations of polymers, yielding high-accuracy displacement and strain measurements. This technique holds potential for broader applications in studying the mechanical behavior of other materials or structures undergoing large or super-large deformations.

Determination of notch stress intensity factors for V-notched specimens under mode I loading using the 3D-Digital image correlation and strain energy approach

In this paper, the fracture behaviour of Single Edge Notched Tension Specimen (SENT) is investigated by using the three-dimensional digital image correlation (3D-DIC) method and the mode I notch stress intensity factors (NSIFs) for the SENT specimen is derived. Initially, the concept of NSIFs and different experimental methods are reviewed. This is followed by a review of the theory of the DIC method. Then, the step-by-step process for setting up a 3D-DIC full-field experimental system for the SENT specimens tested is described. In the experiments, the SENT specimens were tested with pinned and clamped boundary conditions (BCs) and different notch initial opening angles. Furthermore, the analytical stress fields around the sharp V-notches are presented. Combining with the strain energy approach (SEA), the experimental strain fields are analysed to calculate the mode I NSIFs. Moreover, the presented numerical mode I NSIF values for the SENT model are validated by the available results in the literature. Finally, the experimental results obtained from the 3D-DIC method are compared with the numerical results from finite element analysis (FEA) to verify the feasibility and accuracy of the 3D-DIC method. The effect of different BCs of pinned and clamped ends is discussed.

Digital image correlation techniques for motion analysis and biomechanical characterization of plants.

Temporally and spatially complex 3D deformation processes appear in plants in a variety of ways and are difficult to quantify in detail by classical cinematographic methods. Furthermore, many biomechanical test methods, e.g. regarding compression or tension, result in quasi-2D deformations of the tested structure, which are very time-consuming to analyze manually regarding strain fields. In materials testing, the contact-free optical 2D- or 3D-digital image correlation method (2D/3D-DIC) is common practice for similar tasks, but is still rather seldom used in the fundamental biological sciences. The present review aims to highlight the possibilities of 2D/3D-DIC for the plant sciences. The equipment, software, and preparative prerequisites are introduced in detail and advantages and disadvantages are discussed. In addition to the analysis of wood and trees, where DIC has been used since the 1990s, this is demonstrated by numerous recent approaches in the contexts of parasite-host attachment, cactus joint biomechanics, fruit peel impact resistance, and slow as well as fast movement phenomena in cones and traps of carnivorous plants. Despite some technical and preparative efforts, DIC is a very powerful tool for full-field 2D/3D displacement and strain analyses of plant structures, which is suitable for numerous in-depth research questions in the fields of plant biomechanics and morphogenesis.

Study of cyclic plastic zone ahead of the fatigue crack tip using Digital Image Correlation system

Structural components are susceptible to cyclic loadings during their operation. They are more prone to failure due to localized plastic deformation. The plastically deformed region ahead of the crack tip due to fatigue loading is the important factor responsible for fatigue crack propagation. The plastically deformed region is separated into monotonic and cyclic plastic zones. The cyclic plastic zone (CPZ) is approximately 1/3rd to 1/4th of the monotonic plastic zone (MPZ). The existing analytical expressions to calculate the size of the CPZ are based on elastic perfectly plastic analysis. In this paper, an experimental technique, namely 3D-Digital image correlation (DIC), is used to evaluate the size of the CPZ during the fatigue crack growth rate (FCGR) tests on CT specimens. The DIC system having two cameras is used to capture high-resolution images of crack region of CT specimen surface during the FCGR tests. The FCGR tests are carried out on nuclear piping material steel SA333Gr6 under constant load range and constant load ratio. The post-processing of DIC images revealed an asymmetric butterfly-type shape of the cyclic plastic zone. The DIC evaluated CPZ was compared with the CPZ obtained by a calibrated cyclic plasticity material model-based finite element (FE) analysis. It was observed that the average difference between DIC evaluated experimental CPZ and CPZ calculated by plane stress-based FE analysis is about 5%.

Experimental determination of strain in thin aluminum plate with central hole subjected to far-field tensile loading using digital image correlation (DIC)

A flat Aluminum specimen with a geometric discontinuity, which allows testing of the applicability of 2D and 3D Digital Image Correlation Strain measurements, has been considered for this research since it is prone to high stress concentration via Addis Ababa Institute of Technology research interest. Experimental strain using digital image correlation and geometry measurements should be measured with estimated material properties and compare the results with theoretical model predictions. Aluminum plate with central hole were subjected for far field stress in the Machine shop of School of Mechanical and Industrial Engineering at Addis Ababa University in order to test the agreement between DIC’s strain analysis, strain gauge strain analysis and calculated empirical formulas of strain analysis and for the stress distribution of the plate elastically deformed by using VIC-3D and strain gauge. The aim is to measure vertical strain field, Vertical strain along horizontal line through hole center as function of applied loading and vertical strain using theoretical formula along same line as measurements in a plate with central hole subjected to far field and near field tensile loading using visual image coloration (VIC-3D) software, Destensometere device and solid mechanics equations to compare strain results.