To explore the effect of high-pressure torsion (HPT) on the icosahedral quasicrystal phase (I-phase), the microstructure evolution and mechanical property of extruded Mg-3.5Zn-0.6Gd alloy after HPT were investigated in detail. The results showed that a large density of twins and dislocation were generated during HPT, which effectively promoted the microstructure refinement. The block-shaped I-phase was broken into chain structure and gradually evolved into granular I-phase with the increasing strain. The block and granular I-phase through HPT exhibited a more evenly distribution. After HPT for 7 turns, the average grain size was refined to round about 89 nm and microhardness reached to a maximum value about 119 HV. The 2-fold symmetry of icosahedral quasicrystal phase (I-phase) was unveiled by TEM. According to the HRTEM and IFFT, the [11 2‾ 0]Mg//[2-fold]I-phase and (0002)Mg//(2-fold)I-phase can be identified in the Mg-3.5Zn-0.6Gd alloy. The dislocation and defect with an angle nearly 135° were also observed after HPT for 9 turns. With the further increase of strain, the microhardness appeared to decrease due to the dissolution of granular I-phase. The modified strength mechanism was constructed to distinguish the contribution of grain boundary, dislocation and precipitates.
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