Ziegler-Natta Catalysis

Abstract

This chapter discusses the scope of Ziegler catalysis; stereoselectivity, kinetics, and mechanism of Ziegler catalysis; homogeneous Ziegler–Natta catalysts; and side reactions in homogeneous catalysts. Ziegler catalysis involves rapid polymerization of ethylene and α-ole-fins with the aid of catalysts based on transition-element compounds, normally formed by the reaction of a transition-element halide or alkoxide or alkyl or aryl derivative with a main-group element alkyl or alkyl halide. There are thousands of patents involving every combination of pure or mixed main-group alkyls with transition-element compounds, each claiming advantages. The result of the early work led to the development of “second-generation” Ziegler catalysts. Polymers produced with unmodified Ziegler catalysts showed extremely high molecular weight and broad distribution, and in some cases, there was evidence for “living polymer.” All homogeneous catalyst systems for ethylene polymerization become heterogeneous when polyethylene is formed. On using vanadium-based homogeneous catalysts, polymers consisting of syndiotactic stereo blocks and stereo-irregular blocks are obtained. Very high stereoselectivity is observed for racemic 4-methyl- 1-hexene and racemic 3,7-dimethyl-1-octene, where the asymmetric carbon atom is in the α-position relative to the double bond. Stereoselectivity is caused by the chirality of the catalytically active center, and not by chiral atoms in the growing chain. It must be concluded from the results that reactions take place, which change the number of active sites present, due to the different behavior of the polymers in solution. Study of these new catalysts is intensive. After a short induction period, the activity of polymerization increases as a function of the monomer concentration.