Zero-Gap Liquid Alkaline Water Electrolyzers: Challenges in Benchmarking and Directions for Development

Abstract

Green hydrogen is expected to play a central role in the replacement of fossil energy sources, especially in difficult to decarbonize sectors of the economy. Currently, low temperature methods of electrolysis are the only commercially realized sources of green hydrogen. Liquid alkaline water electrolysis (LAWE) is the most widely utilized method of electrolysis, with a 100-year history of use. Given this lengthy history one could be forgiven for assuming that there is little development left. However, standard LAWE materials and cell designs do not achieve the production, efficiencies, and durability necessary to meet the anticipated demand for green hydrogen.To spur development in this neglected area of hydrogen production, the US Department of Energy, Hydrogen and Fuel Cell Technology Office (DOE-HFTO) added LAWE to its Hydrogen from Next-generation Electrolyzers of Water (H2NEW) Consortium. One of the main tasks for this part of the consortium is to benchmark and validate materials and cell components for LAWE. This includes the development of lab-scale cell hardware and test protocols that can be widely disseminated in the research community. The result of this work will be the development of the methods and materials necessary to achieve robust and reproducible datasets for the improvement of catalysts, separators, cell architecture and operation.We will present the status of the benchmarking effort. This will include a description and explanation of a lab-scale LAWE test station, electrolyte handling, and hydrogen safety. The requirements for the safe operation of an electolyzer using high concentration alkaline electrolytes differs significantly from more typical proton exchange, or anion exchange membrane systems. We will also discuss common sources of error that can significantly influence cell performance and result in poor reproducibility. Acknowledgement:This research is supported by the U.S. Department of Energy (DOE) Hydrogen and Fuel Cell Technologies Office through the Hydrogen from Next-generation Electrolyzers of Water (H2NEW) consortium.