Abstract

Companies that have manual work, muscle injury is one of the major health issues that often occur when working. XYZ Ceramics Yogyakarta is still doing work activities involving manual processes and there has been identified that worker posture has the potential to cause injury. From the Nordic Body Map questionnaire, complaint was identified in the back were 88%, the knees were 80%, the upper arm 75%, and the right shoulder by 70% from 15 workers. The Ovako Work Posture Analysis System (OWAS) method is used to evaluate and analyze work attitudes so that improved categories of work methods and recommendations could be obtained. Plan for Identifiering av Belastningsfaktorer (PLIBEL) was used to identify the factors that cause muscle injury or harmful effect. In addition, the Nordic Body Map was applied to determine the critical work station. The purpose of this research is to analyze work posture and description of risk level related to musculoskeletal injury at critical work station. The three highest percentage of risk of muscle injury identified at raw material processing station, based on calculation result of PLIBEL Checklist, were on elbow, forearm, and hand. Based on the assessment of working posture using OWAS, the highest action category is identified in the activity of moving the cart containing the soil to the automatic pest that is the action category of 4, which means that this activity is very dangerous for the musculoskeletal system.

Highlights

  • In the industry, working in non-ergonomics conditions is definitely not comfortable and easy to get fatigue, which decreases productivity

  • Raw material processing work station consisted of three operators, three operators at the work station formation, three operators on combustion, three operators on finishing, and three operators on the packing

  • The results showed that the value of the percentage of the risk of injury to the operator 2 at the work station processing of raw materials to the neck, shoulders and upper back are 58%, elbow, forearm and hand by 73%, the feet of 38%, knees and hips by 38%, and for the lower back by 57%

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Summary

Introduction

In the industry, working in non-ergonomics conditions is definitely not comfortable and easy to get fatigue, which decreases productivity. The impact of this nonergonomics condition is a musculoskeletal complaint. Musculoskeletal complaint is a complaint on the part of the skeletal muscles felt by someone, varied from very mild to very painful [1]. Musculoskeletal system allows humans to stand up and move. The muscular and skeletal system serves to protect the vital organs in the body. Muscular and skeletal system is closely related to limb, every injury or interference with this system would lead to disruption of the movement of a person whether temporarily or permanently

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