Abstract
We demonstrate the efficacy of periodic corrugations, fabricated as part of the radar cover to serve the dual purpose of protecting the radar circuitry and maximizing transmission in millimeter-wave automotive radars. A 2-dimensional array of square-base pyramids engraved on the plastic radar cover was optimized to achieve minimum reflection for a wide range of incident angles, ± 40° and across the operating frequency band of 76 to 81 GHz. More importantly, we present an alternative radome texture, namely the inverse-pyramid corrugations that results in improved structural integrity as compared to the pyramidal corrugations. This novel inverse-pyramid radome structure is also much easier to manufacture and achieves similar performance as the more conventional pyramid structure. Both designs are shown to significantly reduce radar cover reflections, which is perhaps the most significant bottleneck in modern millimeter-wave automotive radar sensor performance.
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