Wettability Alteration of Clay in Solid-Stabilized Emulsions

Abstract

Processing of bitumen froth obtained from surface mining process of Athabasca oil sands yields stable water-in-diluted bitumen emulsions. Even with a demulsifier, a “rag layer” forms between the oil and free water layers when clay solids are present. Experiments reveal that wettability of clay solids has a significant effect on emulsion stability. Kaolinite in toluene–brine mixture was chosen as model system to study clay wettability alteration related to emulsion separation in bitumen froth treatment. Sodium naphthenate was added to simulate the presence of naphthenic acid in diluted bitumen. The fraction of the kaolinite that settled to the bottom of the aqueous phase was measured, and was referred to as “water-wet fraction”, to characterize the wettability of kaolinite. Without any additives, 96% of the kaolinite was water-wet. Addition of only 100 ppm sodium naphthenate reduced the water-wet fraction to only 18%. Wettability of kaolinite was altered by pH control, silicate, and surfactant under different mechanisms. Addition of 366 ppm silicate at pH 10 resulted in 80% of kaolinite being water-wet. To prevent emulsion formation at high pH, cationic and amphoteric surfactants were evaluated as an alternative to alkali. Over 90% of kaolinite became water-wet when adding alkyl quaternary ammonium bromide, betaine, or amine oxide with optimal dosages.