Abstract
The Fe-rich Al-Si alloys have the potential to be used to make wear-resistant parts. However, there has been few work devoted to study the wear behavior of the hypereutectic Al-Si alloys with about 2% Fe (mass %). In this work, the semi-solid slurry of the alloy was prepared by an ultrasonic vibration (USV) process. The effect of Fe content on dry sliding wear properties of the alloys rheo-casted after USV treatment was investigated. The wear tests were carried out using a pin-on-disc wear tester at four different loads of 50N, 100N, 150N and 200N at a constant sliding speed of 0.75m/s. The results show that the wear rate of USV treated alloy increases almost linearly as the applied load increases from 50 N to 200N. The alloys made with semi-solid process exhibited improved wear resistance at the entire applied load range in comparison to the conventional casting alloys. At the applied load of 50N, oxidative wear is the dominant mechanism for the alloys with USV treatment. At 200N, a combination of delamination and oxidation wear is the main wear mechanism. The wear resistance of Al-17Si alloys containing 2% to 3% Fe is closely related to the morphology, size and volume fraction of Fe-bearing compounds, which can be changed by USV semi-solid process.
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