Abstract

The application of coating polymers to building materials is a simple and cheap way to preserve and protect surfaces from weathering phenomena. Due to its environmentally friendly character, waterborne coating is the most popular type of coating, and improving its performance is an important key of research. The study presents the results regarding the mechanical and photo-oxidation resistance of some water-based acrylic coatings containing SiO2 nanoparticles obtained by batch miniemulsion polymerization. Coating materials have been characterized in terms of hydrophobic/hydrophilic behavior, mechanical resistance and surface morphology by means of water-contact angle, and scrub resistance and atomic force microscopy (AFM) measurements depending on silica-nanoparticle content. Moreover, accelerated weathering tests were performed to estimate the photo-oxidation resistance of the coatings. The chemical and color changes were assessed by Fourier-transform infrared spectroscopy (FTIR) and colorimetric measurements. Furthermore, the nanofilled coatings were applied on two different calcareous lithotypes (Lecce stone and Carrara Marble). Its properties, such as capillary water absorption and color modification, before and after accelerated aging tests, were assessed. The properties acquired by the addition of silica nanoparticles in the acrylic matrix can ensure good protection against weathering of stone-based materials.

Highlights

  • One of the major problems of building materials exposed to the outdoors are the environmental conditions that seriously affect their durability

  • Hybrid waterborne coatings based on acrylate copolymer containing SiO2 nanoparticles were synthesized by batch miniemulsion polymerization

  • The addition of nanosilica in the polymer coating increased surface roughness by the creation of nanoscale-structured surface architecture, as confirmed by atomic force microscopy (AFM) micrographs. This structure allowed a substantial increase in water-contact angles, creating a surface with good hydrophilic/hydrophobic balance

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Summary

Introduction

One of the major problems of building materials exposed to the outdoors are the environmental conditions that seriously affect their durability. Water penetration is considered a major liability, for porous materials. A common practice to preserve building materials from weathering is to use water-repellent surfaces [1,2] due to their ability to control the transport of different fluids between the surface and the interior, besides having other useful properties, such as antibiofouling, antisticking, anticorrosion, stain resistance, and self-cleanability [3,4,5,6,7]. The most effective and cheap way to provide these properties is the application of polymer-coating compositions obtained from various monomers, like acrylics, fluorinated, and silicon-based materials [8,9].

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