Visual control for robotic 3D printing on a moving platform

Abstract

In recent years, there has been significant progress in developing specialized 3D printing techniques that cater to various demanding applications. However, the current state of this technology is challenged when it comes to complex in situ printing scenarios, which require a controlled printing platform. The lack of a stable printing platform is a fundamental limitation of its use in in situ applications. To address this issue, we present a novel platform-independent 3D fabrication process that enables printing on platforms with non-cooperative movement. The process overcomes the challenge of high-speed tracking, motion compensation, and real-time printing by developing a closed-loop visual feedback-controlled robotic printing process. The proposed process incorporates a marker-based visual detection and tracking controller setup, which is discussed in detail. The algorithm consists of two loops running asynchronously: a high-speed inner control loop and an outer measurement loop. This setup enables precise and accurate tracking of the printing platform, compensating for any disturbances during the printing process. Our experimental results demonstrate the successful printing of simple linear geometries, even with low-disturbing platform velocities. Moreover, the tracking controllers' ability to handle measurement occlusion is validated, showing the proposed process's robustness and effectiveness. Our work provides a significant step towards enabling 3D printing in complex in situ printing scenarios.