Vertical dynamics analysis and multi-objective optimization of electric vehicle considering the integrated powertrain system

Abstract

Integrated powertrain system, mainly composed of driving motor and reducer, is one of the excitation sources to electric vehicle vibration but is limited in coupling with the vertical vehicle dynamic in the existing research, which restricts the reliability of dynamics investigation of vehicle and integrated powertrain system. This work proposes a novel vertical dynamic model of the electric vehicle considering the integrated powertrain system, enabling the way to access the coupled vibration among the chassis, unsprung mass, and integrated powertrain system. The road irregularity, unbalanced magnetic pull, and gear mesh excitation are developed and are further applied to the novel vehicle dynamic model with ten degrees of freedom (DOFs). Then, the dynamic response between the novel model and traditional one is compared. Further, the effects of the stiffness and damping of suspension and mounting on the vibration of chassis and integrated powertrain system are explored by numerical calculation. Finally, a multi-objective optimization model is proposed and is driven by the dragonfly algorithm to minimize the vibration of chassis and integrated powertrain system. The research results shown that there will be present the new complex dynamic characteristics with considering the excitation from the integrated powertrain system. The suspension and mounting parameters have the nonlinear effects on the vehicle vibration. And the system vibration can be globally optimized with the optimization algorithm.