Abstract
Stone industry has generated about 200 million tons of marble waste by marble processing industries whether in the form of sludge or solid blocks. The accumulated marble wastes contaminate water and air and have harmful effects on human health, plants, and animals. This study focuses on exploring the uses of powder obtained by drying and grinding marble sludge waste, generated from marble manufacturing processes, as a mineral filler for other construction materials. First, physical characterization was performed on marble sludge. Second, the powder preparation process was presented. Thereafter, a set of tests was carried out to identify the chemical, mineralogical, and physical properties of marble powder. By doing so, tests such as chemical analysis, calcium carbonate content, and methylene blue test, as well as mineralogical characterization using X-ray diffraction (XRD), Atterberg limits, particle size analysis, densities, Blaine specific surface, hydraulic property, as well as reaction with admixture, cement, and activity index were conducted. In the last part of this work, the obtained powder properties are compared to the standards requirements to confirm its suitability as mineral filler. The test results showed that the obtained marble powder is too rich in calcite; it is poor of any clay minerals fraction; it is very well graded; it is not reactive; and it does not have any effects on concrete strength; consequently, it can be considered as a mineral filler.
Highlights
During cutting and polishing processes, marble industry units generate huge quantities of marble sludge [1,2]
The results showed that the selection of adequate contents of sludge to be added to the ceramic body will be controlled by the usual standards applied to construction materials [35,36]
This research presents a complete characterization of marble filler via a large set of tests
Summary
During cutting and polishing processes, marble industry units generate huge quantities of marble sludge [1,2]. Sardinha et al [29] and Rodrigues et al [30] demonstrated that fine aggregates obtained from dried marble sludge improve very well both the physical and the mechanical performances of concrete in fresh and in hard states [29,30]. These fine aggregates can be used in the production of lean masonry mortars [31]. Chemical, mineralogical, and physical properties of marble powder were evaluated through a complete set of experimental tests such as chemical analysis, calcium carbonate content, methylene blue test, mineralogical composition using microstructure analysis, Atterberg limits, particle size analysis, densities, Blaine specific surface, hydraulic property, and reaction with admixture, cement, and activity index
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