Utilizing cellulose ethers as suspension agents in the polymerization of vinyl chloride

Abstract

Proper choice of a suspending agent will help the PVC manufacturer achieve control of resin particle size, particle size distribution, and resin bead porosity. The results of research work at Dow has revealed that certain properties of cellulsoe ethers (a hydroxypropyl methylcellulose ether structure) are useful in helping control the properties of the PVC resin. In vinyl chloride polymerizations, cellulose ethers act as both an emulsifier; and during the polymerization, as a protective colloid to prevent excessive coalescence of the monomer droplets. The average particle size of the organic droplets in the aqueous phase during the PVC polymerization reaction is a function of the interfacial tension, intensity of agitation, viscosity of the two phases, and the volume fraction of the dispersed phase. The average particle size of the PVC resin was found to be a direct function of the interfacial tension multiplied by the 0.2 power of the gel strength of the cellulose ether solution. The interfacial tension of the cellulose ether solution/organic interface is probably the most important factor in determining the resin particle size. Particle size distribution widens with an increase in interfacial tension. Resin bead porosity is also important and is directly related to the solubility of the cellulose ethers in the organic phase. This observation supports the proposed seed stabilization theory that can explain the formation of a porous resin bead. The use of a proper suspension agent like cellulose ethers with or without a secondary surfactant will help control important properties of the PVC resin product. Control of the average molecular wight, degree of substitution, and grouping distribution on the cellulose chain of the cellulose ether suspension agent (all of which affect interfacial tension) is important for the PVC manufacturer.