Abstract

There is a need to understand the water dynamics of alkaline membrane fuel cells under various operating conditions to create electrodes that enable high performance and stable, long-term operation. Here we show, via operando neutron imaging and operando micro X-ray computed tomography, visualizations of the spatial and temporal distribution of liquid water in operating cells. We provide direct evidence for liquid water accumulation at the anode, which causes severe ionomer swelling and performance loss, as well as cell dryout from undesirably low water content in the cathode. We observe that the operating conditions leading to the highest power density during polarization are not generally the conditions that allow for long-term stable operation. This observation leads to new catalyst layer designs and gas diffusion layers. This study reports alkaline membrane fuel cells that can be operated continuously for over 1000 h at 600 mA cm−2 with voltage decay rate of only 32-μV h−1 – the best-reported durability to date.

Highlights

  • There is a need to understand the water dynamics of alkaline membrane fuel cells under various operating conditions to create electrodes that enable high performance and stable, long-term operation

  • Mustain et al.[6,7] found that the alkaline membrane fuel cells (AMFCs) peak power density and maximum current density can be extremely sensitive to operating conditions such as temperature as well as the dew points of both the anode and cathode, which was later verified by Wang et al.[8]

  • The overall reaction is the production of two water molecules per reacting oxygen, water is both consumed (2 H2O/O2 at the cathode) and generated (4 H2O/O2 at the anode) in AMFCs

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Summary

Introduction

There is a need to understand the water dynamics of alkaline membrane fuel cells under various operating conditions to create electrodes that enable high performance and stable, long-term operation. Significant advances in the performance of alkaline membrane fuel cells (AMFCs) have been achieved in terms of peak power density and maximum current density[1,2]. The stability of AMFCs has improved, but still remains relatively low, with stateof-the-art cells typically being operated between 400–600 h at 600 mA cm−2 and either showing high degradation rates of around 600 μV h−17,9, or experiencing dramatic voltage oscillations during the test due to poorly managed water[3,10]. The catalyst layer composition, catalyst layer hydrophobicity, and gas diffusion layer (GDL) hydrophobicity can have a significant effect on cell performance and longevity These variables have not been systematically studied in operating AMFCs to date

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