Abstract

Waste materials are defined as all unwanted substances from manufacturing processes, including mining, industry, agriculture and others. One of the most commonly used waste product in concrete manufacturing is Fly Ash (FA). Studies have shown that the content of Fly Ash increases the workability of concrete, being useful in production of Self-Consolidating Concretes (SCC). One of the designing methods involving high amounts of fly ash is based on the Densified Mixture Design Algorithm (DMDA). This article attempts to work out HWSCC manufacturing method using the DMDA method with the use of barite and magnetite aggregates. The study integrates six concrete mixes. Concrete strength was tested on 10x10x10 cm samples after 3,7 and 28 days. The rheological properties were tested with Slump Test to find out if the mixes exhibit self-consolidating properties. Concretes with magnetite aggregate exhibit higher strength than concretes with barite aggregate. The study has shown that the DMDA method, designed to produce durable, low-cement concrete may not be applicable in the case of crushed aggregates. The study has shown that the method allows to decrease the cement amount and re-place it with pozzolan waste product to acquire concretes with similar properties to the ones acquired using different methods.

Highlights

  • Waste materials are defined as all unwanted substances from manufacturing processes, including mining, industry, agriculture and others

  • 70% of mixes volume is taken by aggregates which is recommended for Self-Consolidating Concretes (SCC)

  • The study has shown that the Densified Mixture Design Algorithm (DMDA) method, designed to produce durable, low-cement concrete can have issues if using crushed aggregates

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Summary

Introduction

Waste materials are defined as all unwanted substances from manufacturing processes, including mining, industry, agriculture and others. With regard to the production process the waste material can pose an environmental hazard, making it reusable or destined for disposal. The subject of the waste disposal and reuse has gained interest in the recent years. The overwhelming proof of human-caused global warming have been published in many journals. Scientists all over the world try to develop new technologies, upgrade or ban the harmful ones to reduce the overall carbon footprint left by people. One of the branches of industry that produces vast amounts of carbon dioxide is the cement industry. Studies have shown that production of cement constitutes to approximately 5% of the overall CO2

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