Upgrade of the biggest catalytic ozonation wastewater treatment plant in China: From pollution control to carbon reduction

Abstract

Catalytic ozonation is a widely used effective technology in advanced treatment for the removal of refractory organics from wastewater. However, it is also a highly energy-consuming technology, usually accounting for 30%∼40% of the total electricity consumption of a wastewater treatment plant (WWTP). The O3 consumption per unit of COD removed (g-O3/g-COD) is usually higher than 1.5 g-O3/g-COD, and the total carbon emission from catalytic ozonation is usually higher than 393.12 kgCO2 e/m3 of wastewater. In this study, we investigated an energy reduction strategy for the biggest catalytic ozonation WWTP, from laboratory-scale experimentation to corresponding engineering application. Laboratory-scale experiments showed that the mass transfer rate of dissolved O3 to the catalyst surface is crucial for COD removal efficiency. To improve the efficiency of catalytic ozonation, adding effluent backflow is a simple method that can enhance the removal of extracellular polymeric substances (EPS) from the catalyst surface and promote surface exposure. In the pilot-scale experiment (48 m3/d), when the backflow ratio increased from 0% to 100% (the optimal value), the proteins in EPS on the catalyst surface decreased significantly by 66.7%. The corresponding O3 consumption per unit of COD removed was reduced from 2.0 to 1.0 g-O3/g-COD. Furthermore, in the engineering application (52,000 m3/d) with a backflow ratio of 100%, the average effluent COD reduced from 52.0 to 43.3 mg/L, and the O3 consumption per unit of COD removed decreased from 0.98 to 0.69 g-O3/g-COD. In terms of carbon reduction, the indirect carbon emission reduction was approximately 3.0 × 103 t CO2 e/a. This study demonstrates the advantages of catalytic ozonation improvement and provides an engineering model of energy conversation and carbon emission reduction for over 35 similar WWTPs in China.