Abstract

From waste to single-wall carbon nanotubes and silica nanowires: the first high-tech outlet for FC3R.

Highlights

  • Petroleum re ning relies on cracking of large gasoil molecules into smaller vapour-phase distillable products

  • We show that pulsed laser ablation of raw FC3R produces simultaneous deposition of single-wall carbon nanotubes and silica nanowires through vapour/solid– liquid–solid self-assembly in distinct zones of an oven-laser apparatus

  • The petroleum coke (PC) is periodically burned off to maintain activity in a regenerator, the produced heat is refed into the system (FCC C–C cleaving is endothermic) and the catalyst is recirculated for further catalysis

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Summary

Introduction

Petroleum coke (PC) accumulates on different locations and components of the FCC unit (conduits, chambers, chimneys). To a lesser extent, inverted (silica core) and side-by-side (half wire) nanowires were found at undisclosed locations in the sample.[86,87] In CNT synthesis, zeolites can provide catalytic decomposition,[88] catalyst support[89] and structural templates.[90] the thinnest freestanding SWCNTs (0.4 nm) were grown inside the channels of AFI zeolite (AlPO45À).[90] Given these existing synergies, the intention of this study is to provide a proof of concept for the feasibility of CNT and SiONW synthesis from FC3R by PLD, including intermittent parallels to cracking catalyst waste in general. Feasibility and proof are provided by a thorough morphological and chemical characterisation of the precursor (FC3R in 3.1) and resulting nanostructures (SiONWs in 3.2; SWCNTs in 3.3), supported by a combination of electron microscopy, micromilling and spectroscopic techniques

Experimental
Decoking
Results and discussion
SiONWs
SWCNTs
Conclusions
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